Jason's better qualified to answer those questions, but here's what I do know:
WoodysKJ wrote:
I am wondering if the "Pod" where the turn signal is could not be fabbed as a Bolt on item so that the basic body of the bumper could be used on a 05-07. Have the Pod as an option for 02-04 and the void in the grille.
I think Jason plans to weld the "pods" onto the basic bumper, but a bolt-on option is interesting.
WoodysKJ wrote:
I was just wonderin. I am not sure if there is ANY difference in the actual mounting of all the 02-07's. It is my uneducated impression that the cosmetic grille and fenders are the only difference.
The mounts for the bumper are
almost the same for the '02-'04 as for the '05-'07. Jason is using the same mount, but he may have had to drill the holes in a slightly different spot. But the basic bumper is exactly the same.
WoodysKJ wrote:
A cool bumper that addresses that WITHOUT having to cut anything plastic would do well i think.
I don't think there would be much interest in a bumper that doesn't require any cutting on an '02-'04 KJ, because one of the major objectives is to improve approach angle, and the stock fenders are a real problem. That's why I cut my bumper and fenders before I did Golden Spike last year--I didn't want to be grinding away the fenders on the rocks.
Cutting the fenders and getting them just right is a real pain, though. Probably the most time-consuming and nerve-wracking part of installing any aftermarket bumper on an '02-'04 KJ.
The good news for '05-'07 KJ owners, though, is that Jason has reworked the bumper for those models so that no cutting is required. (Lucky!)