nursecosmo wrote:
Retmil try unplugging the Viscous heater and watch what the mileage does. When temps are in the teens it will cycle and make the economy drop. By covering the grill more heat is kept inside the engine compartment thus preventing heater cycling. Although the ECU is not "supposed" to change fueling for low fuel temps doesn't mean that it isn't doing just that. But if it is happening, why not try just unplugging the sensor on the filter head so that it defaults to normal range. Anyway if the fuel heater is plugged in it should be bringing the fuel up to 60+. I have noticed that my Heater will come on at about 30 outside temperature and as soon as the engine warms up it stays off but if the temps are 20 or lower it will cycle on frequently even if the ECT is in the normal range. I left it unplugged for a few days but my wife complained about the jeep still blowing cold air by the time she arrived at work. Cold wife in the morning commute = cold husband in the bed at night so I plugged it back in. Our day time temps here are usually over 30 anyway so I'm just loosing mileage in the mornings. I have had my Fia grill covers sitting on my desk for 2 weeks and am dieing to have time to put them on the jeep and especially on my Dodge (Brrrr).
In my case, I already had the grille blockers installed like Darby has rigged up, and the fuel heater on the Stanadyne filter was working it's rear off.
Problem was, I forgot about that fuel cooler I'd installed to keep the fuel from getting too hot in the summer. That small 6" by 3" cooler was removing far more heat from the fuel than the engine and fuel heater were putting in. That night, when I pulled over to get a room, I popped the hood before shutting it down and felt the fuel filters - stone cold.
Next morning, after covering that cooler over with cardboard, problem went away. MPG jumped back up, and when I pulled in for fuel about 200 miles down the road, the fuel filters were at least lukewarm if not warm to the touch - my guess is somewhere around 100 F.
That corresponded with the fuel pressure gauge. When the fuel was cold and I was getting poor MPG, I was seeing less than 3 psi downstream of the filters. With the cooler covered over and the fuel warmed up, it jumped back up to a full 4 psi.
Lessons learned - keep the fuel cooler covered during the winter, and when the fuel pressure gauge is reading 3 psi or less with good filters the fuel needs to be warmed up some before I can expect to get decent fuel mileage out of the beast.
Bottom line - if the fuel is too cold and you're making short trips such that you never really get it warmed up to a decent temperature, fuel mileage is going to suffer.