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 Post subject: Fuel tank Filler opening
PostPosted: Wed Jan 10, 2007 8:52 am 
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Location: Crawford County, Missouri
Has anyone opened up the fuel tank filler opening to allow the larger diesel pumps to work? How easily is it done, and the best way? I presently carry a funnel just in case.

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 Post subject:
PostPosted: Wed Jan 10, 2007 9:09 am 
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Location: Dayton, OH
Goglio704 wrote:
Well, I did it. I took out the three torx head screws that are exposed when you open the filler door. This allows you to move the thing around enough to loosen the hose clamp that attaches the rubber hose to the bottom of the filler neck. Unfortunately, the hose was severely stuck, and I wound up removing the hose at the tank. It came off the tank easily, but then you have to feed the hose back through the frame. Not fun, but possible. The vent line is clipped to the filler neck with a plasic clamp and there is a ground strap from the filler neck over to the body. It simply pushes over the sheet metal edge. With all this done you can work the whole assembly out the bottom. Once it was out I drilled nearly adjoining holes all the way around the edge of the restriction, cut it out, and used a small drum sander in a drill to clean it up. Washed the crud out of it and put it back in. It looks like it was built that way. You'd have to be looking for it to notice the mod.


A post from the past...I think I might do this as well, had to pay .10 cents more per gallon once because they didnt have a smaller nozzle for me to use.

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 Post subject:
PostPosted: Wed Jan 10, 2007 9:11 am 
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Goglio704 wrote:
bbo wrote:
I don't suppose you have a pic ? .. .have you had to fill up yet?


Haven't filled yet, but here's a pic. Click for larger.

Image


And the picture to boot!

I think this should be added to the tech articles or fabrication section. Or maybe the CRD FAQ would be more appropriate. With more pics of course.

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06 CRD Sport
Built 5/11/06
Jeep Green
Rocklizard diff cover
V6 Airbox


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 Post subject:
PostPosted: Wed Jan 10, 2007 9:31 am 
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Location: SwampEast MO
Sounds like a write up and pictures needed for the CRD FAQ page. Someone needs to do the job with pic's and PM me with results so I can post it on the CRD FAQ page. I will be out of town today so I can't do anything today.

Has anyone thought about buying a new one and taking it apart then installing it and then doing the same to the old one? We might be able to pass them around that way. Heck I have a big work bench, vise, drimmel tool and could take the restrictors out real easy.

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