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EGR solenoid
http://www.lostjeeps.com/forum/phpBB3/viewtopic.php?f=5&t=18357
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Author:  Fjellfinn [ Thu Mar 08, 2007 9:31 am ]
Post subject:  EGR solenoid

What is EGR Solonoid on my 2003 model KJ 2.8 diesel CRD?

I think I know where it is, but could someone please tell the exact position, and perhaps in simple word what it does?
Should it be serviced / replaced at any mileage, there is a small filter at the bottom of it ?

My EGR Solenoid is silent most of the time, but when I have been on the for for a distance, when I then stop, this solenoid makes some loud watergurgling noise.

Author:  ATXKJ [ Thu Mar 08, 2007 3:15 pm ]
Post subject: 

The EGR - is Exhaust Gas Recirculation - by recirculating a small about of exhaust gas - it dilutes the fresh air and reduces the amount of Nitrious Oxides produced - emission control.

The US diesels are 05-06 2.8l - so I'm not sure they're the same as the 03 export models - but this link has pictures of the EGR dissassembled. I don't have a diagram of where it's located.
http://www.lostjeeps.com/forum/phpBB3/viewtopic.php?t=12758&postdays=0&postorder=asc&start=0

Author:  kb61751 [ Thu Mar 08, 2007 3:21 pm ]
Post subject:  VM

http://www.vmmotori.it/uploads/doc/1162.pdf
Shows a picture set of the motor.

Author:  Fjellfinn [ Fri Mar 16, 2007 6:17 am ]
Post subject:  Re: VM

kb61751 wrote:
http://www.vmmotori.it/uploads/doc/1162.pdf
Shows a picture set of the motor.


It is not the EGR solenoid. It is something else :-))

But what ??
http://www.krovoll.net/mystical.jpg

It is the left hose that is kind of "lose" and gives a sparkling noise when I have been out driving.[/img]

Author:  MACKJ [ Fri Mar 16, 2007 6:38 am ]
Post subject:  Re: VM

Fjellfinn wrote:
kb61751 wrote:
http://www.vmmotori.it/uploads/doc/1162.pdf
Shows a picture set of the motor.


It is not the EGR solenoid. It is something else :-))

But what ??
http://www.krovoll.net/mystical.jpg

It is the left hose that is kind of "lose" and gives a sparkling noise when I have been out driving.[/img]

That is your turbo boost solenoid with the filter cartridge at the bottom.
The filter allows air in to reduce the amount of vacuum, as required.
This is straight from the factory service manual, a little long but explains the function fully...
"Engine vacuum is supplied by the internal mechanical vacuum pump. Vacuum for the turbocharger actuator operation is supplied from the tee at the power brake booster. Vacuum is supplied to the boost pressure reservoir. The reservoir supples vacuum to the reservoir solenoid. The solenoid supplies vacuum to the booster solenoid, and the boost solenoid supplies vacuum to the (turbo) actuator. When the engine is running battery positive voltage is supplied to the reservoir solenoid. The solenoid closes and allows vacuum to the boost pressure solenoid which modulates it’s operation in accordance to the pulse width signal supplied by the ECM. The boost pressure solenoid supplies vacuum to the (turbo) actuator or removes to atmosphere through the filter. Once the ignition is turned off, the reservoir solenoid closes to prevent vacuum reservoir bleed down."

Author:  Fjellfinn [ Fri Mar 16, 2007 4:10 pm ]
Post subject:  Re: VM

MACKJ wrote:
Fjellfinn wrote:
http://www.krovoll.net/mystical.jpg

It is the left hose that is kind of "lose" and gives a sparkling noise when I have been out driving.[/img]

That is your turbo boost solenoid with the filter cartridge at the bottom.



OK!

Does this require some maintenance? Should I change the filter?

I am a bit worried about the gurgling/ sparkling noise after driving trip, perhapse nothing to worry about?

Author:  BVCRD [ Fri Mar 16, 2007 4:49 pm ]
Post subject:  Re: VM

Fjellfinn wrote:
MACKJ wrote:
Fjellfinn wrote:
http://www.krovoll.net/mystical.jpg

It is the left hose that is kind of "lose" and gives a sparkling noise when I have been out driving.[/img]

That is your turbo boost solenoid with the filter cartridge at the bottom.



OK!

Does this require some maintenance? Should I change the filter?

I am a bit worried about the gurgling/ sparkling noise after driving trip, perhapse nothing to worry about?



Probably doesn't need changed. You may try bleeding the air out of the filter housing. Mine was getting rather noisy, and I got a bunch of air out of there. It was still running OK, but it sure quieted up some after the bleeding.

Author:  KJ79 [ Sat Mar 17, 2007 1:56 am ]
Post subject: 

Not sure but is this not the filter that is supposed to be replaced at regular intervals? The manual refers to it I believe as the boost sensor filter. Replace at 15,000? miles intervals.

Author:  TDI4BY [ Sat Mar 17, 2007 2:01 am ]
Post subject: 

KJ79 wrote:
Not sure but is this not the filter that is supposed to be replaced at regular intervals? The manual refers to it I believe as the boost sensor filter. Replace at 15,000? miles intervals.

Hey KJ79, I grew up (11-16yrs old)living in Walnut Grove .... 204th and Telegraph Trail....That area has grown like crazy.

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