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 Post subject: Mid week electrical project
PostPosted: Thu Jun 19, 2008 9:48 am 
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LOST Junkie

Joined: Sat Dec 22, 2007 3:40 pm
Posts: 635
Location: Colorado
Tuesday I decided, eventhough I have not had to do it for a few months, that I no longer wanted to open and close my hood to plug in my block heater. As I thought more, I didn't want to open my hood to jump start anyone either.

My solution... A 7 prong trailer plug. 3 prongs for the block heater, 3 prongs for power and the center pole for the ground. Located on the drivers side in the grille next to my fog lamp.

For the block heater, I cut an extention cord so if I for some reason am not at home I can still plug it in normally.

The power and ground are 4 AWG going to the battery.

The nice thing about this mod is if I added a winch all I have to do is convert the ends to the power outlet that I already have there.

I posted this here cause the original intent was only for the block heater(CRD specific), but I had 4 extra spots so I used them.

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Trevor

'05 Limited CRD Inferno Red Pearl Coat
Home made provent installed @ 35443, SEGR installed @ 35466, Fumoto valve @ 37500, trans and transfer case skid, In tank pump installed @ 43500, Suncoast TC & Transgo Shift Kit @ 44730, EGT, Boost, Trans temp gauges, Samco hoses, Rebuilt Trans w/ HD454RFE kit @ 56K, Inmotion Stage 2 @ 56K


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 Post subject:
PostPosted: Thu Jun 19, 2008 9:54 am 
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Joined: Wed Mar 29, 2006 8:34 am
Posts: 1150
Location: East Tennessee
7 way trailer plug won't handle the amperage for a winch. They are also not rated for the 120 volts that the block heater needs, but that part should be OK. I like the idea, but the hardware just isn't up to the job.

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Matt B.

05 Limited CRD. Bought it new. 112k on the clock now.

GDE Eco-tune, rear differential drain plug (drilled and tapped the pumpkin), transmission pan drain plug, Fumoto oil valve, fuel filler neck restriction removed, front hitch, Hayden fan clutch, Sears P1 battery since 08, Mobil 1 5w40, 5 volt glow plugs, DIY timing belt at 109k


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 Post subject:
PostPosted: Thu Jun 19, 2008 10:22 am 
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LOST Junkie

Joined: Sat Dec 22, 2007 3:40 pm
Posts: 635
Location: Colorado
Matt,

Thanks for the heads up on the amperage. I plan on testing to see what the plug will handle...

I have no doubt the block heater will work, the jump starting I dunno about, I have to find a test subject.

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Trevor

'05 Limited CRD Inferno Red Pearl Coat
Home made provent installed @ 35443, SEGR installed @ 35466, Fumoto valve @ 37500, trans and transfer case skid, In tank pump installed @ 43500, Suncoast TC & Transgo Shift Kit @ 44730, EGT, Boost, Trans temp gauges, Samco hoses, Rebuilt Trans w/ HD454RFE kit @ 56K, Inmotion Stage 2 @ 56K


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 Post subject:
PostPosted: Thu Jun 19, 2008 10:57 am 
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Joined: Wed Apr 18, 2007 6:25 pm
Posts: 1306
Location: Colorado USA
My heater cord is in the grille. Easy to route, and supported with a tie-wrap. If you want to route jumper cable connections, I've seen some pretty trick setups on patrol cars.

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'05 Liberty CRD B100, SEGR - SOLD

'01 Beetle TDi B100, EGR delete
'83 Mercedes 240D B100, no EGR

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 Post subject:
PostPosted: Thu Jun 19, 2008 3:36 pm 
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Joined: Sun Jan 14, 2007 4:48 pm
Posts: 39
Kindof a neat idea. I think you have the right idea about using more than one of the contacts for your high load stuff, but i still don't think it'll be enough. And i really don't reccomend wiring your block heater through it. I'm not sure if i read your post right but thats the way it sounded. While theoretically it should hold up i really don't think it's worth the risk of fire.

I do agree with above though about the winch drawing too much. I mean if you used all the contacts as direct from teh pos of the battery but at that point why not actually buy one of these.
http://www.jeepdoc.com/catalog/partframe.asp?id=6785
I've seen them ALOT cheaper than this but for some reason it's the only one thats popping up for me right now.

Good luck and keep us posted.


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 Post subject:
PostPosted: Fri Jun 20, 2008 2:20 pm 
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LOST Junkie

Joined: Sat Dec 22, 2007 3:40 pm
Posts: 635
Location: Colorado
so today i tested out the jump starting capabilities....

completely dead battery on our full sized van...
connected the cables... of course the lights and
buzzers cam on immediately, about 3 min of
having them hooked up and it fired off... nothing
melted so far...


next i have to find time to plug the block heater in and
keep an eye for melting there... however i don't think
the block heater will be a problem at all.

i have a pic of the outlet in the front of the truck but i
seem to have forgotten my password to image shack. :lol:

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Trevor

'05 Limited CRD Inferno Red Pearl Coat
Home made provent installed @ 35443, SEGR installed @ 35466, Fumoto valve @ 37500, trans and transfer case skid, In tank pump installed @ 43500, Suncoast TC & Transgo Shift Kit @ 44730, EGT, Boost, Trans temp gauges, Samco hoses, Rebuilt Trans w/ HD454RFE kit @ 56K, Inmotion Stage 2 @ 56K


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