geordi wrote:
I'm with Warp on this one. I'm from the TDI camp too, and had one of the FEW original OldNavy machined aluminum pucks that he designed. Those were a VERY nice piece. I currently have both the SEGR and the GDE tune, b/c I don't want even the HINT of any EGR trash entering my intake.
That said, I had not done the EHM running down the front of the radiator until recently, when my CRD at 73k miles ate it's intercooler-to-engine hose rather spectacularly. The turbo-to intercooler hose is the same age, but hasn't failed... YET. I may still take that one and wrap it in silicone tape to protect it, but I know that it's time is coming. At least I also know that I have stopped the bleeding, and the ONLY oil mist that the engine chooses to eject will be just that: A choice due to positive pressure, not a demand from a deep-suction turbo inlet that hoovers air and oil mist out of my engine. Do the EHM, even if you don't make your own separator or catch can just yet... It is worth it to protect those hoses. And from all the way up front, I haven't smelled the oil ONCE, and I've been running with the AC system on "outside air" and without the compressor turning for a couple months now.
I had an Old Navy device on my 98 TDI, along with the epsilon device, etc. The Old Navy device helped, but it could not collect 100% of the oil.
Then, I got a 2002 TDI, and I put on the DieselGeek race pipe, and threw the EGR into the scrap pile. I let that take oil in through the CAC system, all air in there is filtered, so no way to gum any thing up, as long as you use synthetic oil, actually the oil does a good job of cleaning out any left over crap from the EGR. Yes oil is a solvent and it will clean the manifold eventually.
When the time comes I will buy Samco CAC hoses if they fail from oil, age, dry rot, movement of the engine, expansion and contraction, etc.