Glend wrote:
I have only had one issue that concerned me, which was a tendancy to over fuel (and overheat) in very hot conditions when towing my relatively lightweight camper trailer. I'm talking about temps near 100F, AC on of course, and trying to maintain speed limit (60mph) towing my camper in rising terrain in 5th gear. I run a B&M auxiliary transmission cooler as well. By watching my gauges (EGT, Trans Temp, and Boost) I was able to see the overfueling driving up the EGT (getting close to 1200F) and of course this quickly translated into a rise in the engine temperature as the heat could not be shed at that external temperature. The transmission temperature was also rising due to the hunting back and forth it was doing and its inability to shed heat in those conditions. I was still running the stock TCM at that time, but have since switched to the GDE TCM flash.
My solution at the time was: In order to hold some speed and get the temperatures under control, I found I had to drop back to 4th gear (locked up) and hold engine rpm in that gear range - this allowed EGT to drop back to around 900F, and engine coolant temp dropped back to normal or just at halfway mark.
In normal driving there are no real issues, but I do occasionally see what I regard as an overfueling event which in this hot climate can quickly translate into higher engine temperatures. I would recommend that anyone running the GDE Tune consider installing an EGT gauge, well really all CRD owners shoudl have them anyway.
Glen, you are running low engine rpm in that situation, high ambient temp limits boost output and the coolant flowrate is marginal. The ECO tune should limit peak exhaust temps to 1200 F measured 15cm downstream of turbo. It would be interesting to compare the temp data ECO vs. stock vs. vehicle speed. Best option is 4th gear to have increased rpm and run at a more thermally efficient range. When you notice 'overfueling' is there a lot of smoke exiting the tailpipe?
You might like our new "towing TCM" tune that incorporates 4th gear lockup from 46-70mph. Above 70 you get 5th lockup and it will hold gear back down to 53mph. I will be shipping a few that way soon. By the way, great TCM swap explanation. It does not look like a small task.