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Managed to break something !
http://www.lostjeeps.com/forum/phpBB3/viewtopic.php?f=5&t=76671
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Author:  sparks_vfr [ Fri Sep 13, 2013 2:55 pm ]
Post subject:  Managed to break something !

Am hoping someone could tell me what the thing is I've broke, and maybe a part number..

It was while I was taking the head off, at the back on the inlet manifold is a 4 way plastic unit with piped the the injection pump, tank, injector leak back (I think thats what it is).. Anyway, while trying to get the small leak back pipe off I snapped it's connector/nipple..

A local garage suggested glue, I'd rather try and replace it but trying to get it's name or part no..

I have an 05 CRD Liberty (Cherokee to us Brits!)

Thanks

Simon

Author:  papaindigo [ Fri Sep 13, 2013 3:24 pm ]
Post subject:  Re: Managed to break something !

It's probably the fuel rail return block that others have broken. Appears to be PN 5142809AA but you can make a brass replacement. See viewtopic.php?f=5&t=74788&p=784030&hilit=return+block#p784030

Author:  thermorex [ Fri Sep 13, 2013 7:05 pm ]
Post subject:  Re: Managed to break something !

I broke that plastic too, not knowing it's plastic...

I went to Napa and I got a 2 x 3 way connector
Image

You connect the 2 3ways with another hose. The advantage is that there won't be so much tension in the hoses like you would use papa's link, which by all means is a good idea.

The 3 way comes without any nipple, you have to buy them separately from them. You need 5 3/8 hose barb fittings and the 6th connector is this, from summit racing

Image

Summit is the only place I found such a tiny fitting that goes "normally" in the return little hose, without cutting the woven sleeve of the hose.

I end up cutting the plastic hose completely from the cp3 pump, and use a piece of 3/8 marine diesel hose, also from napa

Image

The marine hose is thicker and more resistant. I clamped the hose on the neck of the cp3 fitting that's still on the pump, as part of the old plastic hose connection.

Image

If you zoom the picture, you'll see the 2nd tee connector somewhere in the back. 2k miles and seems it's doing the job fine.

Whatever you decide on doing, good luck!

Author:  sparks_vfr [ Sat Sep 14, 2013 7:05 am ]
Post subject:  Re: Managed to break something !

Thanks guys, will try and find a hardware store and get some hose fittings :)

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