Good News all! Got the Carter in tank pump installed in the CRD this weekend. It is the exact same housing as the OEM unit with the addition of the pump. Ran into the same tab issue as described on the Airtech. Simply trimmed part of it away to make it fit and have the right orientation just like the OEM. Changed the gauge float arm and used the old one as described in the write up.
Be forewarned, this is a major job to perform, dropping the tank, modifying the wiring harness adding the two wires, 1 male and 2 female terminals to the OEM connectors at the tank and under the back seat. Finding the correct APEX 2.8mm terminals needed for the modification turned out to be the most changeling part of the whole job!
Testing all circuits before tank re-install and then re-installing the tank with all the wiring and hoses proper turned out to be some work....Very glad it is all behind me, hope it was worth all the effort? Will test drive tomorrow, test and report. Already noticed a slight change in the sound of the motor at idle...
One note: After I turned the key on with the new pump installed and let it cycle for the 20 seconds or so it runs before starting the engine, I tried to manually pump up the fuel head at the OEM fuel filter and for the first time I have ever experienced it, it was already pumped up very tight, manual pump would not even move!! A very good sign!!!!
_________________
Supporting Vendor and Moderator of LOST05 Jeep Liberty CRD Limited
Ironman Springs/Bilstein/Shocks
Yeti StgIV Hot Tune
Week's BatteryTray
No FCV/EGR
Samcos/ProVent
SunCoast/Transgo
Carter Intank-pmp
2mic.Sec.Fuel Filter
Flowmaster/NO CAT
V6Airbox/noVH
GM11 Bld.fan/HDClutch
IronrockArms/wwdieselMount98 Dodge Cummins 24 Valve