Hexus wrote:
The front axle has 2 CV joints. Not U-Joints. Inspect the boots around both (The Rear IIRC, is Integrated). If they have a hole in either, or there's obvious weepage around them without a hole, then you have found your problem. I had nary an issue out of mine until around 168k when the boot around the rear CV joint tore and all the grease came out, it didn't take long after that for it to start "GROWLING" and even though the bearing was dry, the noises were intermittent.
It's an easy fix, the CV joints run about $160 for both, and you can do the repair in your driveway in about 2 hours. I put mine up on RAMPS, but if you have a lift (I thought you mentioned one) you wouldn't even need those.
Have fun repacking!!
**EDIT** On a side note, with the rear front axle CV joint bad (mouthful there), mine made no different noises in 4wd than it did in 2wd, I tried that as well. It did not make the noises any more pronounced one versus the other.
Thanks for all of the comments. I guess I can try the front right CV, but the sound is distinctly coming from the front left, and I already swapped that one, as well as the wheel bearing
I will try the 4wd thing to put some more load on the front left dif bearing before I swap anything else.
Swapped so far: front drive line, front left CV and wheel bearing,
-front drive line removed, tires and wheels completely changed out (unrelated to this repair)
-front dif dropped and inspected, the clearances were good, no silver in the clean oil, and it felt just like the other low mile good one I have sitting on the shop floor, but maybe the left carrier bearing is bad?