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 Post subject: Dirty Starter
PostPosted: Wed Jun 29, 2016 2:19 pm 
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Joined: Sun Aug 29, 2010 1:44 pm
Posts: 48
Location: Jamestown, Ca.
Just thought I would share this tip. I have a 2005 CRD with 158000 miles and do all my own work on it. Recently the starter began dragging, turning at about only half the normal rpm's. Hooking up to a 200 amp charger only improved it slightly, so I knew it wasn't the battery. I removed the starter and opened it up prior to getting a new one. I was amazed that the starter worked at all due to the amount of oily crud there was around the brushes and commutator. That area of the starter was about 75% crud and 25% air space. I disassembled the entire starter, cleaned it in the solvent tank, and cleaned the commutator and brushes with emery cloth. The brushes and commutator were in very good shape. Reassembled with grease and oil where needed and reinstalled. The starter is back to working as normal. So if you have a failing starter, you may want to look inside before paying a lot on money for a quality replacement starter.

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'05 CRD: GDE Full Torque ECO Tune, 245/70-R17 General Grabber AT2 on stock rims, Surco Safari Rack, Hayden 2905 Heavy Duty Fan Clutch, OME 926/947 Springs/Shocks/Struts, Dynomax Exhaust, Hot Diesel Solutions Model 001 Thermostat


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 Post subject: Re: Dirty Starter
PostPosted: Wed Jun 29, 2016 2:23 pm 
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Joined: Fri Jun 22, 2007 11:43 am
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Location: Green Cove Springs FL
Thats the old school way of fixing things.
Good job!
Your Dad must have taught you good.

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 Post subject: Re: Dirty Starter
PostPosted: Wed Jun 29, 2016 4:20 pm 
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Joined: Sun Aug 29, 2010 1:44 pm
Posts: 48
Location: Jamestown, Ca.
flash7210 wrote:
Thats the old school way of fixing things. Your Dad must have taught you good.


Yeah, I'm pretty much old school. Grew up in my dad's Richfield Service Station in the 50's and 60's. Most people now aren't old enough to remember when Gas Stations worked on cars and available food was chewing gum and a soda machine.

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'05 CRD: GDE Full Torque ECO Tune, 245/70-R17 General Grabber AT2 on stock rims, Surco Safari Rack, Hayden 2905 Heavy Duty Fan Clutch, OME 926/947 Springs/Shocks/Struts, Dynomax Exhaust, Hot Diesel Solutions Model 001 Thermostat


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 Post subject: Re: Dirty Starter
PostPosted: Fri Jul 01, 2016 5:35 am 
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Joined: Sat Mar 26, 2016 4:47 am
Posts: 194
Hmmm might be worth a clean up as part of the weeks and provent I have done. Im sure others would do the same. Any chance for a walkthrough with some pics. Could come handy to us "not so old school" weekend warriors :)

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2006 CRD Jeep Liberty / Cherokee - Weeks Stage 1 & 2, GDE Eco Tune, Carter In-Tank Fuel Pump & Provent 200.


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 Post subject: Re: Dirty Starter
PostPosted: Sat Jul 09, 2016 3:00 pm 
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Joined: Sun Jul 26, 2009 12:51 pm
Posts: 600
Location: SE Michigan
Boy I wonder what mine must look like inside. It's covered in crud and oil from a mysterious leak for the past seven years. It's still turning over though. Well until I typed that last sentence. I'm sure it's failing in the driveway at this very moment. :o

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2005 Black KJ Sport CRD,
GDE Full Torque ECO TUNE, GDE Transmission ECO Tune,
Samco British Racing Green Hoses
Build Date 1/05
200k miles.
Original Owner


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 Post subject: Re: Dirty Starter
PostPosted: Sun Jul 10, 2016 1:20 pm 
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Joined: Tue Apr 03, 2007 2:07 am
Posts: 6217
Location: Colorado Baby!
You bring up an interesting point - like any rare older vehicle we sometimes have to go old school.

At what point will we be sourcing brushes and bearings to rebuild these things ourselves?

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