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 Post subject: Injector puller: Miller, T&E, BGS?
PostPosted: Sat Jan 21, 2017 9:35 am 
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Joined: Sun Dec 12, 2010 5:49 pm
Posts: 216
I've pulled the injectors several times on my CRD's and NEVER had any problem getting them out with normal tools..... However, today was different. This one has been leaking for a while and the soot buildup has made it impossible to remove.

Looking online, I see new Miller 9075a for around $750. Used ones for $400.

I also came across a few BGS 8771 tools that look ALMOST the same as the Miller and are supposed to work on the 2.5 and 2.7 VM engines. Priced at around $200 with shipping.

T&E 4459 looks exactly like the BGS and are also in the $200 range. Again, they are for the 2.5 and 2.7.

Anyone tried one of these $200 ones? I think the 2.5 injector is the same as the 2.8 injector, so this tool should fit right?

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My collection of CRD's:
2005 Deep Beryl Green Pearlcoat
2006 Light Khaki Metallic Clearcoat
2006 Inferno Red Crystal Pearlcoat
2006 Midnight Blue Pearlcoat
2006 Gold Limited
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 Post subject: Re: Injector puller: Miller, T&E, BGS?
PostPosted: Sat Jan 21, 2017 4:55 pm 
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Joined: Sun Dec 12, 2010 5:49 pm
Posts: 216
I got it out! But I'm still interested in a puller if anyone has experience with the cheaper ones I listed above.

In the meantime, here is a picture of my homemade puller that I used to get the stuck injector out. I used a 13mm crowsfoot, a short length of all thread, a short piece of 1/4" steel and a few nuts. I had to put a couple bends in the rerod in order to clear the top of the injector:

Image

Image

First step: use a air gun to remove all dirt that you can away from the injector. Remove fuel line, return line and wire harness.
Second: fill hole with PB Blaster (or your favorite panther piss)
Third: use a 13mm crowsfoot, extension and breaker bar to gently rotate the injector back and forth
Fourth: install the homemade puller and start tightening the nut
Fifth: if it gets stuck, add more blaster and rotate with the crowsfoot/breaker bar
Sixth: install puller again and finish removing the injector
Seventh: if copper washer is still in the bore, use an o-ring pick to fish it out.
Clean, clean, clean!!! before installing new washer and o-ring.

_________________
My collection of CRD's:
2005 Deep Beryl Green Pearlcoat
2006 Light Khaki Metallic Clearcoat
2006 Inferno Red Crystal Pearlcoat
2006 Midnight Blue Pearlcoat
2006 Gold Limited
2015 Black Ecodiesel
2015 Black Ecodiesel 2


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 Post subject: Re: Injector puller: Miller, T&E, BGS?
PostPosted: Sat Jan 21, 2017 5:08 pm 
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Joined: Sun Mar 28, 2010 9:15 am
Posts: 5431
Location: Tallahassee, Florida
Good job.

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