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 Post subject: '06 Liberty CRD P0101 & P009A
PostPosted: Fri May 19, 2017 4:42 am 
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Am new to LOSTJEEPS; thank you for the forum.

A little personal background: Electrical Engineer by education and vocation, life-long (young adult onward) shadetree mechanic, spent ~6 years as Systems Engineer at one of Big 3 and have owned numerous passenger car Diesels (due deference to Rudolph, it's a proper noun) many early IDI/mechanically injected but recent acquisitions (over past 5 or 6 years) the CRD and VW-TDi's (plural). CRD has 110k on the clock with TB and WP service performed 6k ago.

Have read several posts regarding P0101 and P009A. Instinct leads me to believe P009A in this case is a child code, secondary or side effect, to P0101. Vehicle lost power instaneously, had vehicle in cruise at 63 mph on backroads when I began to notice vehicle speed drift downward, without breaking cruise 'lock', over mildly undulating terrain. Depressed the throttle and noticed long hesitation before RPM's actually responded, when they did the tranny downshifted and acceleration was tediously slow.

Reluctant to leap to conclusions, particularly the one concerning worn rocker arms since power and efficiency have been constant until that specific instance in time last night. When driven conservatively (65mph) on the highway it routinely delivers ~23+mpg, that accounts for a 5% calibration adjustment due to tire radius and clocked miles vs actual vs GPS. My odo underreports elasped mileage and overstates the speed(o) by ~5%.

While having the Liberty scanned and reading P009A and P0101, at a nearby auto parts retailer, I cleaned the MAFS with a dry paper towel and smacked the air filter clear of accumulated debris.

This incident arose 175 miles into a 460 mile roundtrip. Despite the frustrating RPM fluctuations over generally flat midwestern thoroughfares (largely interstate overpasses), cruise was set predominately at 70mph, which now happens to be its max speed. With less than a quarter tank of fuel remaining, ironically I dare say fuel consumption didn't suffer greatly.

Hoping to avoid the swap till you drop mentality, first the MAF, then EGR, then..., based on the vehicle's before/aft performance is there a more definitive or concise diagnostic path? My inclination suggests a leak or more likely a sudden electrical failure, but please don't allow that to color your assessment.

Eager for some sage input and thanks for the consideration.

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2005 VW Passat TDi -- BSM Delete, ALH Oil Pump
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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Fri May 19, 2017 5:36 am 
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Location: Oregon Coast Dairy Country. Land of stumps, dumps, and "Liquid Pumps"
If you believe it's the MAF sensor, simply unplug it. You will get a check engine light, but not a critical one. If it runs normal again, you've found the problem.

MAF sensors usually take a longer time to gradually go bad, and can be cleaned with sensor-safe cleaners or special MAF cleaners.

You said the engine lost power instantly, but that you noticed the speed come down gradually. It sounds as if it has since been losing more power(?) If it went into Limp Home Mode, the power and speed pretty much both drop instantly. I'm having a hard time picturing this in my mind.

You mention pulling the air filter, and knocking out dust. Did you check if you can see light through it? A plugged filter will often still be plugged after knocking out loose dust / dirt / bugs, etc.

Have you noticed if there is any increase in visible diesel exhaust? (dark particulate cloud) or any other smoke?

If not, perhaps the fuel filter has plugged. Often on trips varying qualities of fuel can cause problems. Have you pumped and bled the fuel head for air? Air in fuel is a possibility if you don't have an in-tank lift pump. We must sound like broken records on this subject, but many don't understand that the system was never DESIGNED to operate without a lift pump. It was DECIDED that it COULD operate without a lift pump, in interest of cost cutting. With your background, you've probably dealt with that concept before.

The MAP sensor is another thing that could stand to be looked at. They can also be cleaned, and can get pretty mucked up, especially if your EGR is still operational. Or just replaced. They aren't expensive.

A Stuck EGR or FCV could also cause power loss, but if that's the case you would have more / different codes coming up.

The ambient air temp sensor is in the front of the grille support, but I've not heard of one going bad in the last year anyway.

Without more information it's kind of like hunting ducks at night.

Best of luck. Hope it's something inexpensive.

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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Fri May 19, 2017 10:38 am 
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Location: Heartland -- Flyover Country
Thanks for a swift response. Unplugging the MAF is the kind of A vs B test I'm after.

As far as degraded performance is concerned it was first observed during an active ignition cycle, under cruise while at 60+ mph on a long stretch of reasonably flat & straight 2-lane road. For all I know it could have taken nanoseconds, microseconds, milliseconds or moments, once the vehicle encountered a little additional resistance (either wind or change in road contour) it began to deccelerate though not surrendering 'lock' while in cruise.

Aware that I was losing speed I pressed the accelerator and the response was pure mush. The rest is history; low power, slllllooow acceleration, 70mph top end, but it doesn't appear to have burned an excessive amount of fuel. During those times of open throttle, which were many as it attempted to reclaim cruise speed, I really didn't notice inordinate plumes of dark, sootie unburned particulate matter. Yes on occasion, but it wasn't consistent or repeatable.

Trying to drive safely (alone) on long stretches of Interstate under construction at and after dusk with moderately heavy tinting aren't ideal test conditions. Of course with sun up I can ask the wife to take the helm and run it through a few passes. She gets so excited to help and test our vehicles, NOT!

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2005 VW Passat TDi -- BSM Delete, ALH Oil Pump
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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Fri May 19, 2017 10:41 am 
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Unplugged the MAF, no difference at all. Response still very sluggish. No excessive, or out of the ordinary, plumes of soot.

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2005 VW Passat TDi -- BSM Delete, ALH Oil Pump
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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Fri May 19, 2017 10:52 am 
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Understand the notion of a lift pump, my TDi's and pre-Duramax have 'em. How does one correlate a P0101 DTC to poor or low fuel line pressure from the tank?

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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Fri May 19, 2017 10:58 am 
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Oh yeah, one other symptom: Idle would oscillate under specific load conditions, typically low constant speed and low RPM with about a 200 to 400 RPM swing. Doesn't impact driveability at since there's very little torque currently being delivered at the low end. Guess it's safe to say the oscillations were there at higher speeds, but were quite muted or attenuated as compared to overall RPM.

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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Fri May 19, 2017 11:08 am 
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WoodyBoyd wrote:
Oh yeah, one other symptom: Idle would oscillate under specific load conditions, typically low constant speed and low RPM with about a 200 to 400 RPM swing. Doesn't impact driveability at since there's very little torque currently being delivered at the low end. Guess it's safe to say the oscillations were there at higher speeds, but were quite muted or attenuated as compared to overall RPM.

At what speed are you noticing the RPM fluctuations? Is the cruise control on?
It could be because the A/C is on or, if cruise is on, its just reacting to changes in terrain.

At higher speeds where the torque converter is locked (50+ mph) you wont notice any RPM fluctuations. If there were, it would also correspond to changes in vehicle speed. But you may notice changes in engine tone/load.

The P009A code is very odd.
I'd check the connection to the little sensor on the side of the air filter box lid. Also check the connection to the MAP sensor.
Also, there is a ambient air temp sensor somewhere in the grille area. I dont remember exactly where.

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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Fri May 19, 2017 2:58 pm 
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A/C compressor loading and idle compensation is a greater concern on older low-output IDI motors; don't expect an A/C compressor at start up to have more than about a 10hp peak load. Once the A/C system is thoroughly circulating and chilly I see the A/C compressor clutch having a peak load of just a couple of hp's. At a 160hp and 295 ft-lbs of torque the VM Motori would hardly flinch with the A/C on.

Nonetheless, A/C was inactive since I had passed through a cold front 2 hours prior.

The RPM fluctuations were most noticeable at lower RPM's since the swings were a greater proportion of the nominal RPM's. They appeared at certain vehicle speed and motor loading conditions. Oscillations didn't appear at a normal idle, ~800 RPM.

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2005 VW Passat TDi -- BSM Delete, ALH Oil Pump
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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Fri May 19, 2017 3:29 pm 
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So, the AC was off.
Noted :|

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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Sat May 20, 2017 5:41 am 
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Gornado,

Beginning to believe it's a fuel supply issue. DTC related to MAF may well be coincidental, but disconnecting MAF and not realizing any change in performance is sobering. Will change fuel filter later this week and consider adding a lift pump.

Are we looking at generic lift pump features; i.e., 6 to 9 psi? I possess a NIB unit never installed on a pre-Duramax. It is an externally mounted pump, seems as though it should fit the bill. Is there another pump better suited for the KJ-CRD?

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2005 VW Passat TDi -- BSM Delete, ALH Oil Pump
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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Sat May 20, 2017 1:10 pm 
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WoodyBoyd wrote:
Is there another pump better suited for the KJ-CRD?

Most definitely!
Install an in-tank lift pump and forget it! Your Jeep is factory wired including the relay for it except for a short section of wire from under the rear seat to the top of the fuel tank.
The fuel line fittings are designed for pressure, not vacuum, so installing a lift pump inside the fuel tank puts the entire system under 10-15 psig so any leak will be self evident very quickly and there will be no need to replace the fuel line fittings or hose! And most important, air in fuel issues are GONE FOREVER!!! :wink:

Many members on LOST including myself have installed the in-tank fuel pump. And I still believe my engine idled smoother after the install! :shock:
There are several threads on LOST that cover the in-tank install and rationale behind why it is better option over an outside mounted fuel pump. Outside mounted pumps will work, they are still better than no pump, but they are not the cleanest install option whereas the in-tank install will look just like it came from the factory once installed.
viewtopic.php?f=5&t=78950&hilit

See this for install instructions:> http://auerbach.ca/kj/lift_pump/

Seth at Sasquatch Parts has everything needed to install including a new wiring harness and pump assembly! Basically, plug and play!
https://shop.sasquatchparts.com/product ... 5143160AA/

Image Image

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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Sat May 20, 2017 3:01 pm 
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WW,

Sold! I'm in the tank and down with your pump recommendation. Thank you for the solid rationale. I couldn't concur more that there should be a slight push (the lift pump) of fuel instead of the long draw of the CR. Brings me back to some of the headaches I encountered with the Audi 4000, VW Quantum and Rabbit Diesels (1.5 & 1.6L non-turbo IDI's).

Sad how MB-Chrysler cut corners on such a low volume vehicle.

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2005 VW Passat TDi -- BSM Delete, ALH Oil Pump
2006 Jeep Liberty CRD -- 100% Stock, At This Moment


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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Sat May 20, 2017 3:37 pm 
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Location: Oregon Coast Dairy Country. Land of stumps, dumps, and "Liquid Pumps"
When working on my Libby, I get the impression that it was intended to be a really cheap entry level 4x4, as a way to get people to step up to their bread & butter vehicles, either the Grand Cherokee or the Wrangler. It's almost like they were taken by surprise when they realized they had produced a vehicle with this much capability, when for just a bit more they could have made it more durable and much more reliable.

A lift pump will be a huge step towards reliability, in any case.
The problem with fuel supply is not so much low pressure, but actual vacuum.
The low pressure supply pump inside the CP3 unit is greatly capable and can induce vacuum in the neighborhood of 21"hg.
This makes it easily capable of not only drawing fuel from the tank, but also (the problems of) drawing air into the system at the push-lock fittings and fuel filter head, and also if fuel flow is restricted by a pinched line, contamination, or a sufficiently plugged filter, actual cavitation.
Both scenarios are beyond problematic, and actually self-destructive.
If enough gas bubbles are present and make it through the Cascade Overflow Valve, the compressability of this gas in the high pressure rail will cause pressure fluctuations, that will cause surging at lower rpms, as the fuel delivery maps aren't able to compensate for this variable, but still try to.
Putting the whole fuel delivery system, from the tank to the CP3, under a small amount of pressure eliminates risk of both aeration and cavitation.
It also eliminates a sizeable list of possibilities that could cause the symptoms you describe.

I also had an outside-of-tank pump that I intended to use, and ultimately chose not to, as that solution didn't eliminate the possibility of aeration, added a potential (but low) risk of problems with an added component with no proper mounting place, connecting fuel lines, electrical, etc. The in-tank solution uses all factory connectors, wires, fuel lines, adds no "out of place" component, and solves all pre-CP3 fuel issues.

[Ediit] I don't know if the pump module from Sasquatch will have the "sending unit float arm problem" or not. I used a module from a 2006 Dodge 1-ton w/Cummins, and had to bend the float arm to work. (The float arm is spring steel and NOT easy to bend!)

To check, set the module on a flat surface, and observe the lowest 90 degree bend of the float arm.
These pictures are of a proper CRD module.

ImageImage

The Cummins arm comes lower, to under 1/4" from the surface it is setting on, and if not modified, due to a semi-circular ridge around the module at the bottom of the tank, will only register fuel down to about 20%, and not go clear to 'Empty'.
If your pump module has the Cummins arm, the best solution is to remove the sending unit / float / arm assembly from your old unit, and swap it into the new pump module. (one clip, slides out, 2 wires for the sending unit resistor. Either swap plugs, or swap wires. Works either way)

Dropping the tank is not difficult unless it is full. The most annoying / difficult thing for me was getting the carpet and sound-deadening material out of the way to get to the wiring.

[eidits for syntax,speling, and clarity)

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'06 Lbrty Sprt CRD 150K

Sasquatch
DSS Turbo
CAT-elimntr
Weeks Stg1&2 EGRfix
PV-200
BLING
vent gauges

IDParts
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cams
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ARP studs
eTn1 GX2123 5v GPs

YETI Custom Tune
Flowmaster 8325508
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GM 12611872
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GM 15976889
PATC Custom Billet
2010 Ram Hemi Trans
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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Sat May 20, 2017 4:46 pm 
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The float arm is a non-issue! They simply snap on, so you simply carefully remove the float arm off the new unit and replace it with the float arm off the OEM non-pump assembly you pull out of the tank. Takes about 30 seconds and problem solved! :wink:
Least that is what I did when I installed my unit back in 2013 and gauge works perfectly provided you index the new assembly correctly...but that is covered in the installation instructions...

No need for all that bending and measuring stuff unless you just want to use the new float arm!!! :ROTFL:

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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Sun May 21, 2017 1:57 pm 
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P0101 can also point to worn rocker arms. Measuring MAF at idle after 1 minute of idling is good data to determine rocker arm health. It is a good sized job to fix. How many miles on the CRD?

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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Mon May 22, 2017 2:22 pm 
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Didn't anticipate a lift pump project piqueing my DIY bug, but it has. Have identified a somewhat local, 35 miles, You-Pull-It yard with (14) 2002-2008 Libertys. Just need to consolidate a parts list and understanding what can be reasonably obtained USED and those off-the-shelf.

Have downloaded the URL, http://www.auerbach.ca/kj/lift_pump/, cited by Biohazard KJ CRD. It's 2005-centric and does differentiate the harness by MY, while most all other searches for this conversion involve the '05 MY.

Can anyone having modified their 2006 Liberty CRD with an in-tank lift pump weigh in with their experience and share what nuances/challenges they've encountered and what items on an existing KJ carcass that can be readily exploited for this mod or any closely related project?

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2005 VW Passat TDi -- BSM Delete, ALH Oil Pump
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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Mon May 22, 2017 8:55 pm 
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I'm pretty sure the only real difference between doing this on a 2005 vs a 2006 is the number of connectors on the wiring harness - the 2005 only has one rear wheel speed sensor (on the diff) whereas the 2006 has a wheel speed sensor at each rear wheel.


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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Tue May 23, 2017 2:01 am 
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Location: Oregon Coast Dairy Country. Land of stumps, dumps, and "Liquid Pumps"
On my 2006, I did my own rewiring, of the already existing harness, since it was in good condition. (tape still elastic and body grommet in like-new condition.)

Everyone probably has their own method, but here's what I did.

My puller tool was a small (about 3/32") welding rod that had gotten wet and the flux conveniently fell off. Clean and dry. (I used brakleen)

One end of this I put in a drill and the other I worked against a spinning grinder wheel, until it was rounded, with no sharp corners, and no sharp end. (NOT POINTY) The other end I then ground about half the diameter off for about 1.5" of length (from that end opposite the rounded end)
With good tape (I used Scotch super 33+ electrical tape) I wrapped around the leading end of first electrical wire I intended to run, then laid the wire against the part of the welding rod with 1/2 ground off, and taped it soundly, from forward of the ground part, to about 2" behind the end of the end of the welding rod. Then I held the end of the second wire I needed to run, and continued to tape, making sure the tape went smoothly over the front end of the second wire, and about 2" past. The reason for the grinding and staggering and smooth transition taping, is so the existing loom tape isn't stretched too much and the existing wires' insulation isn't damaged by to much thickness coming through at once.
Everything up to this point must be clean and dry so the tape sticks well.

Professional industrial electricians use actual wire-pulling compound, but having none of that I used good ol' dishwashing detergent and water. Put most of it on the round end of the electrical rod. The 'lube' it leaves behind will help lube the wires coming through after. Then carefully feed the rounded end of the welding rod up through the taped loom, and pull it out at the other end.
Keep pulling until the second wire comes through Make sure you have enough of both wires to work with, and (I did) the inside connections first. (less wire wasted)
Pull any excess wires back through the loom, cut, and do the connections for the plug to the pump unit. With this method I didn't even have to disconnect any ABS wires. I tend to use lots of heat-shrink tubing so things stay separated and protected.
Tape up anything that needs taping, make sure to tape well at the body grommet so it is water-tight as much as possible, and replace any convoluted tubing that was removed.

_________________
'06 Lbrty Sprt CRD 150K

Sasquatch
DSS Turbo
CAT-elimntr
Weeks Stg1&2 EGRfix
PV-200
BLING
vent gauges

IDParts
head
cams
rockers
Timing set
ARP studs
eTn1 GX2123 5v GPs

YETI Custom Tune
Flowmaster 8325508
Carter P76611M
GM 12611872
Hayden 2986
GM 15976889
PATC Custom Billet
2010 Ram Hemi Trans
Sonnax 44957
Transgo kit
Cooper 51770


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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Wed May 24, 2017 2:31 pm 
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Location: Heartland -- Flyover Country
Vehicle does expell a heavy stream of sootie plumes on acceleration. Not too intense at steady throttle/vehicle speed.

New air filter and MAF installed. P0101 transitioned to history status. Ambient air temp and intake showing sharp differentiation; static readings after in-town driving--sensor behind grill at 84F cooling down to 74F and intake temp sensor (on the airbox) at 234F while being cool to the touch. Source for P009A identified.

Cleared DTC's hoping any adaptive learning from defective MAF would restore engine operation to OEM baseline. Well, if there's any performance difference it's slight at best. Acceleration is still slow and visible particulate matter seemingly holding at similar output levels.

Did have the opportunity to better define conditions where throttle oscillates; it is most pronounced and observeable in-town. When driving under low acceleration, between stop lights or stop signs, as vehicle upshifts to next gear and settles into 2nd or 3rd with RPM's nominally held around 1500 (~30 mph), it's not uncommon for the throttle to swing +/-300 RPM. As vehicle speed increases and steadies in 3rd, or as it shifts into 4th and steadies, the RPM swing becomes attenuated (+/-100 RPM).

Given my limited access to monitoring devices I'm resigning myself to visiting the trusted local truck/Diesel repair shop. Unless some caped-crusader has that secret energy pill, please forgive the mixed super hero metaphor, to further address my ills.

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2005 VW Passat TDi -- BSM Delete, ALH Oil Pump
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 Post subject: Re: '06 Liberty CRD P0101 & P009A
PostPosted: Wed May 24, 2017 3:32 pm 
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1. What tool are you using to monitor sensor data?

2. Intake air temp is measured at the MAP sensor on top of the engine. Looks like you may need a new one.

3. Your description of RPM oscillations sounds like its only happening when the transmission is shifing and therefore could be a transmission problem.

Just to be clear, the transmission is a 5 speed with a lockup torque converter. Typical shift pattern with OD-on is:
Into 2nd at ~10mph. You barely even feel this shift.
2nd to 3rd at ~20mph
3rd to 4th at ~35mph.
TC lockup clutch applies at 51mph. It feels like another shift but is still 4th gear.
4th to 5th at 61mph. TC lockup clutch stays applied during this shift.

Its normal for RPMs drop when upshifting.
If the RPMs are raising at the shift points, then there is slippage in the clutch packs or some other problem in the transmission.
(i.e. low fluid level, low line pressure, worn/broken accumulator springs/seals)

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