Thanks Jay , it was the loose intercooler hose connection. It turns out he had tightened the clamp. He put it back on and with first rev up it popped off again and we heard it. He had tightened the lower clamp on the weeks kit short silicone hose below the bulge on the metal pipe so it would just blow apart. He didn't even realize it the second time. Then third time I checked it and replaced the bottom clamp above the ridge. So now the brown 06 is back on the road with new rockers head gasket new valves all around on low mileage head and new timing belt even though it was just changed about 5,000 miles ago. I won't do any off head work in future without replacing at least all the exhaust valves that have over 100k or so on them and plan to do preventative exhaust valve replacement by 150,000 miles.
_________________ 05 Blu LIM, OME GDE Tbo, wk II 245/75/17, KC Lights, bull bar, 195K H TC 05 Blu Lim, Dayton, GDE HT, 255/75/18 , 210K , H TC 06 Bla Lim, GDE Eco, Destination AT 245/75/17, 151K, H TC 06 D Khaki Lim 126K wkII Eur TC 05 D khaki Lim 145k refurbishing All CRDS: Fumoto, Lift , Fan Shroud mod, fuel head Gen II, SAMCOS,self TB, 2 Mic filt, Hayden
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