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 Post subject: pics another valve disaster broke piston
PostPosted: Sun Aug 18, 2019 8:20 pm 
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Joined: Tue Dec 16, 2014 9:33 pm
Posts: 1128
Location: Jackson,TN
I finally got around to disassembling the engine on a salvage jeep I bought 2 years ago. I was told it was run with low oil by the wife and locked up but the engine turned by hand with the crank but did hit something that prevented full rotation and there was oil on dipstick. So I bought it thinking engine was probably shot but could be broken rockers and dropped valve and I just had to see for myself. Here is the carnage on cylinder one:
https://imgur.com/iLxQMgL
https://imgur.com/I43Bapu

The rockers were the worst I have ever seen on this jeep all of them with two being particularly bad and it only had about 100k miles on it . Wonder what oil was used and how often changed it still had EGR in place don't know about ORM etc.

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05 Blu LIM, OME GDE Tbo, wk II 245/75/17, KC Lights, bull bar, 195K H TC
05 Blu Lim, Dayton, GDE HT, 255/75/18 , 210K , H TC
06 Bla Lim, GDE Eco, Destination AT 245/75/17, 151K, H TC
06 D Khaki Lim 126K wkII Eur TC
05 D khaki Lim 145k refurbishing
All CRDS: Fumoto, Lift , Fan Shroud mod, fuel head Gen II, SAMCOS,self TB, 2 Mic filt, Hayden


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 Post subject: Re: pics another valve disaster broke piston
PostPosted: Sun Aug 18, 2019 9:18 pm 
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Joined: Sat Oct 13, 2018 10:09 pm
Posts: 541
Location: Australia
How bad is the bore?
Captain Dean solved the cause of rocker failure. He found the oil gallery to them blocked.
That looks like it could be an easy fix.
Small head repair, valves & good second hand piston & rings as well as rockers.
Could you be so lucky?

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Australian KJ CRD 2006


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 Post subject: Re: pics another valve disaster broke piston
PostPosted: Sun Aug 18, 2019 9:52 pm 
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Joined: Tue Dec 16, 2014 9:33 pm
Posts: 1128
Location: Jackson,TN
bore looks ok. Not sure the head is repairable but could get used one for about $400 and I may still have one that could be useable. Either way I will likely not repair it any time real soon. I have a friend that is a trained diesel mechanic that could help me rework the lower end. For now think I will remove the engine and put it in my storage container on engine stand till I can get to it

_________________
05 Blu LIM, OME GDE Tbo, wk II 245/75/17, KC Lights, bull bar, 195K H TC
05 Blu Lim, Dayton, GDE HT, 255/75/18 , 210K , H TC
06 Bla Lim, GDE Eco, Destination AT 245/75/17, 151K, H TC
06 D Khaki Lim 126K wkII Eur TC
05 D khaki Lim 145k refurbishing
All CRDS: Fumoto, Lift , Fan Shroud mod, fuel head Gen II, SAMCOS,self TB, 2 Mic filt, Hayden


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 Post subject: Re: pics another valve disaster broke piston
PostPosted: Sun Aug 18, 2019 11:04 pm 
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Joined: Sat Aug 24, 2013 11:36 pm
Posts: 7176
Location: Central GA
WOW! That's U-G-U-L-Y! :shock:
Looks like an exhaust valve broke, took out the other exhaust valve and part of the cylinder liner. :grim:

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Supporting Vendor and Moderator of LOST
05 Jeep Liberty CRD Limited :JEEPIN:
Ironman Springs/Bilstein/Shocks
Yeti StgIV Hot Tune
Week's BatteryTray
No FCV/EGR
Samcos/ProVent
SunCoast/Transgo
Carter Intank-pmp
2mic.Sec.Fuel Filter
Flowmaster/NO CAT
V6Airbox/noVH
GM11 Bld.fan/HDClutch
IronrockArms/wwdieselMount

98 Dodge Cummins 24 Valve


Last edited by WWDiesel on Mon Aug 19, 2019 2:51 pm, edited 1 time in total.

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 Post subject: Re: pics another valve disaster broke piston
PostPosted: Mon Aug 19, 2019 8:32 am 
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Joined: Tue Dec 16, 2014 9:33 pm
Posts: 1128
Location: Jackson,TN
Actually it was two exhaust valves . The picture is just taken at a weird angle but you can see where the glow plug opening is in between the intake valves

_________________
05 Blu LIM, OME GDE Tbo, wk II 245/75/17, KC Lights, bull bar, 195K H TC
05 Blu Lim, Dayton, GDE HT, 255/75/18 , 210K , H TC
06 Bla Lim, GDE Eco, Destination AT 245/75/17, 151K, H TC
06 D Khaki Lim 126K wkII Eur TC
05 D khaki Lim 145k refurbishing
All CRDS: Fumoto, Lift , Fan Shroud mod, fuel head Gen II, SAMCOS,self TB, 2 Mic filt, Hayden


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 Post subject: Re: pics another valve disaster broke piston
PostPosted: Mon Aug 19, 2019 2:53 pm 
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Joined: Sat Aug 24, 2013 11:36 pm
Posts: 7176
Location: Central GA
TKB4 wrote:
Actually it was two exhaust valves . The picture is just taken at a weird angle but you can see where the glow plug opening is in between the intake valves

Yeah my bad, looked at it too quick at 2am. But it is still UGLY!!!!! :dead:

_________________
Supporting Vendor and Moderator of LOST
05 Jeep Liberty CRD Limited :JEEPIN:
Ironman Springs/Bilstein/Shocks
Yeti StgIV Hot Tune
Week's BatteryTray
No FCV/EGR
Samcos/ProVent
SunCoast/Transgo
Carter Intank-pmp
2mic.Sec.Fuel Filter
Flowmaster/NO CAT
V6Airbox/noVH
GM11 Bld.fan/HDClutch
IronrockArms/wwdieselMount

98 Dodge Cummins 24 Valve


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