Still have a slight leak, I'm pretty sure at this point it's not going away.
It's an easily livable amount of leakage, literally a drop of oil. As long as it doesn't get (much) worse over time, I'd not lose any sleep. Still, disappointing. My best guess is that it's seepage between the rear bearing carrier and the block, something I could have and should have addressed with a little sealant but I assumed the factory o-ring would do the job. C'est la vie at this point.
I only log about 2,000 miles a year on my Suburban, maybe 2,500, and my plan right this second is to sell the Suburban and have the Jeep take its place for a couple years. The only thing holding me back is that the Suburban is sometimes called upon to tow a car, and I'm not sure the CRD is a good choice there. I know it has the power, I'm less certain about stability and braking. I'll need to get some data before making that call.
Given that nothing has exploded though, it was time to finish putting it back together... Since the (broken) grille is off, I polished up the forward lighting...
and then, since I haven't been able to find a used grille and $300 for a new one was non-starter, I fixed the existing grille to a good enough degree...
The rear left window has held steady, so I think that's solved, at least for now. I just need to remind myself to be attentive with the button I think.
OTOH, I'm pretty fast at taking the door panel off and bending the glass lift bracket, so....
Next weekend I'll fix the other oil leak I have, from the turbo oil drain. I determined the GT20-series turbo shares dimensions with a TDO4, so I'm gonna throw a "heavy duty" composite gasket from a Saab 9-3 on there. Never had a Saab leak... from there anyway.
(I also use Saab T3 gaskets on the T3 on my XR4Ti because the Ford gasket suuuuuuuuuuucks!
The final task for now is replacing the two front speakers as they're completely blown, then live with it for a while. If at the end of 2021 the leak hasn't gotten worse, I need to repaint or replace the front bumper cover and right front fender... they're pretty scraped up and it's not a good look.