[UPDATE:
Installed:
I have a quote for $55/each for a run of 10 of the Y fittings described & pictured below. I already have a commitment for 3, but I won't green-light the run until more folks commit.
I learned my lesson last year when nobody wanted the three extra stock turbo to 3" exhaust flanges that I had fab'd, and I'm not eager to soak costs again for lack of interest. The fact that I'm not making money on these units doesn't mean that I'm eager to lose any
I'll gladly pack them on my dime, but each individual would be expected to cover their respective postage (originating from zip 92173).]
I'm installing a Garrett GT2560R ball-bearing turbo 'soon'.
I've already procurred all of the Oil/Water lube/cooling lines (and Turbine/Compressor adapter plates; separate turbo build thread later...).
The non-stock turbo presented a problem adapting its oil-drain to the CRD's block-port, and I couldn't locate a supplier with a usable fitting. So, while having the custom part fabricated I decided to solve two problems at once.
The resulting "Y" (in Stainless) has one hose-barb that matches the 2560's oil drain flange @ 5/8" O.D.while the other matches the Provent oil-drain's [inline check-valve] flange @ 1/2" O.D.:
Note that the horseshoe retainer permits free rotation of the tube-flanges to adapt to the ideal hose angle:
The OEM black-rubber block-grommet is just for display purposes (they're available retail @ ID/Mopar etc):
I may not be installing the turbo, provent etc. for another few weeks so I can't yet "confirm" it's actual "operational" functionality, but I can and will confirm its basic fit into the block and 'eyeball' it's flange angles to confirm their accuracy. Also, that the retaining arm fits properly (my fab guy had the 'horseshoe' retainer idea. Brilliant simplicity).
UPDATE: test-installed the Y. Great fit:
Ignore the protruding too-long exhaust stud I temp'd in to confirm the retainer-arm fit::
The turbo-tap angle looks excellent:
However, the angle from the provent-tap to the [accepted] Provent location on the strut-tower needs to be X degrees lower: observe where the stick is pointing directly up from the fitting:
They used heavy stainless for the components:
the tubing is 1.8mm/.07" and the retainer arm is 4.8mm/.19". Robust.
My own (prototype) was $70.
I have requested a quote for a run of 10. Once a quote is in-hand, if anybody wants a set of these I'll gladly supply at my cost (+shipping).
Nothing proprietary here and anyone is welcome to copy/improve the design and fab for themselves.
[To simplify the thread, I'm going to update answers to questions here rather than post endless responses ]
- Hey, Joe! Yeah, I was thinking about the stock bracket space issue. The prototype's retainer arm is overkill-thick; thinner stock might reduce the space enough to compensate by using a washer or two as spacers up/down. Also, the single mounting-hole at the turbo end of the stock bracket could be reamed slightly to allow for any required play to bolt.
- Kinugawa sells an adapter kit for the 2560; I just confirmed that the included oil drain flange fitting has the same mount as the CRD stock turbo's drain flange:
Or, you should be able to chop the upper section of the stock turbo drain tube to only a few inches long, replacing the lower section with a hose to the Y joining with the provent drain hose.
[Note the piece of black electrical tape wrapped around the neck of the stock tube; it prevents that thick stock flange from sliding down while you're wrestling with those two pugnacious mounting bolts!]
Cheers
(removed stupid "disclosure")
Keys: Turbo replacement retrofit oil drain Provent oil drain adapter