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 Post subject: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Thu Mar 17, 2011 12:28 am 
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As some of you may know, I have a 95 Grand Cherokee that Im building. Eventually it will end up on 40" tires, and 1 ton axles. Im building a 1 ton full float 9", and this is the beginning of my build threads.

So far I've cut the stock flanges off, and started "shaving" it! :ROTFL: I cut the hole with my grinder/cut off wheel, and a sawzall. I'll gain around 2" of ground clearance with the size of my shave, and the pinion angle. Im having some new flanges machined to accept a front axle spindle, and will have custom cut shafts and drive flanges. This is all the progress I've made so far, but will be working on the shave, and trusses over the next couple weeks. Im still waiting on my flanges, so I can't go to far at this point. As soon as I have them though, it's on!

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Mon Mar 21, 2011 9:50 pm 
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Finished grinding my hole, and made a pattern for the new plate. Here's a before/after pic so you can see how much was taken off.
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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Sat Mar 26, 2011 7:01 pm 
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Got my plate cut, bent, and welded on today.
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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Sat Mar 26, 2011 9:19 pm 
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When you get your plate welded on, put some SAE nuts in the housing and shake it around to knock of any slag or other debris off the inside. A custom fabricator told me this trick, worked great when I fabricated a Turbo manifold and did not want to trash out the turbo.
Cheers

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Mon Mar 28, 2011 9:26 pm 
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That's a good idea, I have a descale though!

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Sat Apr 16, 2011 9:39 pm 
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Got my back bone welded on today, STILL waiting on my flanges! :banghead:
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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Tue Apr 19, 2011 12:18 am 
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Man That is looking good. It well be strong as heck.

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Tue Apr 19, 2011 9:44 pm 
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Thanx, just wait till you see what I do next! :goink:

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Tue Apr 19, 2011 10:49 pm 
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lol i hate waiting ha ha

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2005 Jeep Wrangler Rubicon TJ- Impact Orange
4'' RK LA, 35's KM2's, Warn front bumper, Warn rear bumper with tire swing, Warn gas skid, Nth oil skid, 4.88's, Alloy axles shafts F&R, Rokmen Corner armor with led's, and Rokmen sliders, custom back-up lights from gen-right, piaa 510's, IPF green glow fatboy's up front.


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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Sat Apr 30, 2011 7:43 pm 
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:ALONE: Wait no more, maybe now I'll get some replys? :goink: :pepper:

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Sun May 01, 2011 5:32 pm 
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WTH lol

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2005 Jeep Wrangler Rubicon TJ- Impact Orange
4'' RK LA, 35's KM2's, Warn front bumper, Warn rear bumper with tire swing, Warn gas skid, Nth oil skid, 4.88's, Alloy axles shafts F&R, Rokmen Corner armor with led's, and Rokmen sliders, custom back-up lights from gen-right, piaa 510's, IPF green glow fatboy's up front.


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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Sun May 01, 2011 7:04 pm 
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WTH? As in you don't know what Im doing it for or what? :?:

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Mon May 02, 2011 10:21 pm 
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I bet the next comment will be... HDW? :ROTFL:

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Tue May 03, 2011 10:11 pm 
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I hate all these abbreviations or what ever the hell you call them. HDW? Maybe I should just quit wasting my time posting? :banghead:

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Wed May 04, 2011 9:04 pm 
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What spindles you using? Kinda hard to tell but look like either D60 or D70 spindles,if you plan on running 35 spline axles the D70 spindles are the better way to go,most D60 spindles need to be bored out some to allow 35 spline axles.


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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Wed May 04, 2011 9:17 pm 
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There actually dana 50 TTB spindles, there exactly the same as dana 60, but the ring on the back side is 1/4" shorter. I can, and will be boring them out for 35 spline shafts. There over 1-1/2" already, but will need to be slightly bigger. Im gonna take them back to the machinist, and have him do them on the lathe. Im not that far along yet though, so Im not worried about it. I can't use the D70 spindles because there not bolt on.

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Wed May 04, 2011 10:02 pm 
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Couple more pix with the hubs, and calipers on. (the caliper is not all the way on, its just sitting on top)

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Wed May 04, 2011 10:14 pm 
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Couple more pix with the hubs, and calipers on. (the caliper is not all the way on, its just sitting on top)

Image
Image

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People who say it can't be done should not interrupt me when Im doing it!


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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Wed May 04, 2011 11:21 pm 
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Keep on posting, its looking really good so far

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 Post subject: Re: Ford 9", shaving, trussing, and full float conversion!
PostPosted: Thu May 05, 2011 7:36 pm 
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Looks great man. I posted WTH for no reason other than for you to update your doo doo.

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2005 Jeep Wrangler Rubicon TJ- Impact Orange
4'' RK LA, 35's KM2's, Warn front bumper, Warn rear bumper with tire swing, Warn gas skid, Nth oil skid, 4.88's, Alloy axles shafts F&R, Rokmen Corner armor with led's, and Rokmen sliders, custom back-up lights from gen-right, piaa 510's, IPF green glow fatboy's up front.


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