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Rear double decker swingout gas/cargo rack build
http://www.lostjeeps.com/forum/phpBB3/viewtopic.php?f=59&t=64756		 Page 1 of 3
Author:  candpliberty [ Thu Jan 19, 2012 2:19 am ]
Post subject:  Rear double decker swingout gas/cargo rack build
Hello again. I'm starting a build on the rear of my Liberty. I plan on a full with rack at the top with 2 Wedco 5 gallon gas cans in Blitz carriers on the lower level with a narrower rack so not to block the tail lights. I'm cutting the bottom of the bumper to accommodate a 2x2x1/8 tube with bronze bushed 3/4" grade bolt for a hinge. A second bronze bushed hinge will be used in conjunction for stability about 8 inches above the other. The swing and much of the uprights will also be 2x2x1/8. Rack bracing will be 1x2x1/8 tube with some 1x1x1/8. The top rack will be a store bought hitch rack basket with mods to lighten it. The lower rack will be fabed out of 3/4x3/4x .065 tube. A 1/2 bolt with a handle to secure the swingout.
In addition to the swing out I plan to add a rail allong the bottom of the bumper toward the rear flair, all braced to the trailer hitch mount brackets and a pinch weld between the tank and outer body. Any ideas will definitely be considered. BTW, the spare is going to be left in the stock location with the swing out surrounding it on top, sides and behind. Pictures to follow. Thanks in advance. :D

So far I've collected 2 wedco cans($100), 2 can racks($40), hinges parts($50), 4 lbs welding wire($28), steel with extra for other projects($230)
Author:  candpliberty [ Thu Jan 19, 2012 2:38 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
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on the left is the swingout with the bushing/bolt/brackets on the right is the mount/bumper rail
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swing out hinge assembly
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Author:  riptricket [ Thu Jan 19, 2012 12:26 pm ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Can't wait!
Author:  kskj [ Thu Jan 19, 2012 7:51 pm ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Looks like a nice start. 8)
Author:  candpliberty [ Thu Jan 19, 2012 10:48 pm ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Did some fitment and made some struts to mount the bumper/ skid.
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Author:  candpliberty [ Sat Jan 28, 2012 1:49 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Added the upright that the hinge is going to attach to.
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The uprights will be buried into the plastic bumper ends.
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Author:  candpliberty [ Wed Feb 01, 2012 11:40 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Starting to look like a cargo rack. I've used up a 20 foot stick of 2x2 with nothing but little pieces left. Now I'll start using 1x2 and 1x1 to make bracing for the gas can holders and the racks themselves. I've been slacking because my father in law was here for a week so I spent time with him. He's 87, a veteran of WW2 with a serious purple heart.

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opened
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High enough to siphon direct from the can to the gas tank.
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Author:  candpliberty [ Wed Feb 08, 2012 10:36 pm ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Got it tacked up to the Jeep and swing operational. Have to finish rear rock rail/ bumper skid armor part . Have to find a new home for license plate and light. Then I can start on the gas can holder and upper and lower rack. 7/16 bolt wasn't stout enough for a latch bolt. Stripped it out after 3 or 4 cycles.
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Author:  infernicus [ Wed Feb 08, 2012 11:05 pm ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Coming along nicely!!
Author:  candpliberty [ Thu Feb 09, 2012 2:22 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
I'm at a loss for what to use for the bolt for the latch. Would a higher grade bolt or a bigger diameter or both work better?
Author:  tommudd [ Thu Feb 09, 2012 8:52 pm ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
What holds it open when you have it swung out?
They make some nice latches that work great to keep it closed( latched)
Author:  candpliberty [ Thu Feb 09, 2012 10:43 pm ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
tommudd wrote:
What holds it open when you have it swung out?
I plan on a spring loaded pin on the bottom hinge.
I like the idea of big f'in bolt holding the swing closed.
Author:  BugginKJ [ Thu Feb 09, 2012 11:29 pm ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
A grade 8 5/8" or larger would work fine, length of course depends on your setup. Tighten it down nice and tight then drill a small hole through it to drop a small pin in to keep it from backing out. That is if you don't want to use what's available on the market and want to go custom. :JEEPIN:
Author:  candpliberty [ Fri Feb 10, 2012 12:49 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Thanks, BugginKJ. Back to Mcfadden-Dale. Only place I know that you can get 5/8 or 3/4 in any length to a foot long, in 2, 5, 8 grade, equally as excellent in metric. Too bad they're 15 miles away.
Author:  candpliberty [ Fri Feb 17, 2012 3:32 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
3/4" x 6" grade 8 bolt and nut installed and working perfectly. We got some rain and the whole project has some surface rust. sigh. :x :furious:
Author:  candpliberty [ Tue Feb 21, 2012 3:47 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
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The donor hitch cargo carrier from Sportsman's Guide for about 60 bucks. took out all the bolts, struts, receiver tube and reenforcing plates. welded 2 halves together. It's way lighter and much stiffer.
Author:  woodtick [ Tue Feb 21, 2012 9:02 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Looks AWESOME! :SOMBRERO:
Author:  candpliberty [ Thu Feb 23, 2012 3:03 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Thanks, Woodtick. I cut some off of the upright to allow the rear window to open when the upper rack is not in use. I also have a problem of the spare tire hitting the drivers side upright. It's not a deal breaker but the swing and the tailgate stand about 10 or 12 degrees apart. It beats not having access to the back with a hitch rack in place.
The home owners association sent me a letter that said my gate need attention, so I took a look and found a rusty PoS. Down to bare metal, rustoleum spray primer then color matched latex over that. came out nice. :BANANA: Take that, HOA! :furious:

Back to the rack.
Author:  candpliberty [ Tue Feb 28, 2012 1:47 pm ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
Here's the upper rack mounted. I welded some 3/4"square tube and some scrap to make a tongue that fits inside the upright.
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weld a 3/8 nut to the outside of the upright to clamp down the rack.
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Bolt on top rack braces. Why bolt on? I made this so everything can be attached without reliance on the other to mount to the bumper. Everything need to store flat so no arms welded to the main frame.
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Author:  Jeepin'WNC [ Wed Feb 29, 2012 4:13 am ]
Post subject:  Re: Rear double decker swingout gas/cargo rack build
I remember talking to you about this when it was just an idea! Way to go; it's looking good!
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