DnA Diesel wrote:
RF, if the lock-up happened in 3rd without having to have O/D selected off, then we'd see far greater efficiency in the 35-55mpg range. As it is now, I don't see lock-up uintil 53-55 mph...that doesn't ever happen in the city. There are a number of 60km/h-40mph streets in town that lock-up in third then upshift still locked to 4th would be nice to drive around.
I'm also trying to figure out if it's just my ears playing tricks on me, but it sounds like my tranny is actually shifting up through both 2nd's....starting off from a stop there is a clear time that the engine runs up through first, then second, then at the end of second, there is what sounds like the slightest reduction in engine speed (no easing up on the accelerator pedal) but with the feel of a shift, then a more positive shift into what is clearly 3rd....stays that way until the shift into 4th at around 45-48pmh and subsequent lock-up in 4th at 53-55mph....???
Duey
This style transmission is programmed similiar to big Allisons in many ways. The only way I could feel it was run the shifter lever one gear at a time and count the nudges. OD off = 3rd gear (1:1) which can be either locked or unlocked. You will feel the second nudge in 3rd @ 35 mph which is the lock-up, at least that is the way it was programmed in TSB 18-009-06. I complained about an erratic 2-3 upshift (35 mph event) to the DC's support reps last Spring. They were quick to respond that it was a sloppy TC lock-up and told me it would be fixed in the next software release (TSB 18-023-06).
They also explained the entire transmission control logic. IIRC this transmission can have lock-up programmed for any gear (2-5) depending on load and rate of acceleration. You can also get a drop-down unlock rather than a hard downshift under some conditions. The programming is all a trade-off, early lock-up mean better overall fuel economy at the expense driveability/zip. Frequent lock/un-lock to improve driveability is hard on the hardware (which is blowing out the clutches). I think the re-programming numbed down the sensitivity to help the equipment life.
I get the sense when reading a write-up, when someone says they get TC lock-up in 5 gear, then they were likely gettin' on it all the way to 60+. I feel this too when I bump the OD-off switch to get passing gear on the highway, sometimes feel the extra nudge in 4th or 5th but usually watching the smoke cloud more than the speed to know exactly.
What this package really needs is an Allison style shift pad including a dual shift mode program and the ability to selectively lock-out 5th gear. Once you can control the OD shifting, then bump the diff ratios to @ a 3.33 and then you might just see that 30 mpg on a regular basis.