Well, after a search, I haven't found anything clearly trying to troubleshoot very poor mileage of a CRD.
2006 CRD, up to and including F37. No mods. Cleaned MTAP/boost sensor at 16,500 km. Current odo: 19,600km.
Details:
calculated avg city mileage: 17.5-18L/100km (13.5-13.9 US mpg)
calculated avg hwy mileage: 11.5-12L/100km (20.3-21.1 US mpg)
EnerCan rating 10.9L/100 city - 8.5L/100 hwy (~22.3/28.6 US mpg)
I just had the Lib in for a full day of diagnostics and the dealer said that they spoke with STAR and engineering and could not determine why the poor mileage. In the aviation business, we call that "ground-checked serviceable", i.e. no fault found, no further action taken, etc... The Service Manager also provided me the feeble excuse that it takes time for a diesel to break-in and its mileage to maximize. I told him that my TDI was within 5 mpg of it's peak mileage less than a thousand km's from when I picked it up at the dealer. He told me the TDI and the Jeep's motor were apples and oranges. I asked him if it was normal to only get 60% of the advertised fuel economy by 20,000km? Thankfully there was a gentleman who had just brought his Ram 3500 Cummins in for servicing (poor guy) and he told the SM that "that doesn't sound right, my rig's getting better mileage than this fella!" That notwithstanding, the SM told me there was "nothing they could do", and to just "wait a little bit and see if it improves."
My next action will be a letter to DaimlerChrysler Canada (Cc: Ministry of Energy (NRCan), Vehicle Departement) asking them what remedies they have to ensure a vehicle they produced: A) provides fuel consumption reasonably close to the stated ratings, and B) does not produce 50-60% greater pollutants than it should.
I have given up on the needle in a haystack solution to make everything right...I fear I am in for a few more rounds of "repair by experimentation" before I take DaimlerChrysler to Small Claims Court to force them to release me from the Lease committment.
If anybody had any poor mileage issues with their CRD and had a repair that markedly improved their economy, I'd be most appreciative of the information. Otherwise, I'll keep folks up to date on how "waiting a little bit" is making it improve.
Regards,
Duey