geordi wrote:
Ah, well welcome to the board. As a Ford guy, have you heard about FordVsChevy.com? One of the best forums on the intertubez.
Anyway, if your CRD (I'm being hopeful, you should buy it if it is a good deal - They rock) SO.... If YOUR CRD is still in stock form, then there is a HUGE difference in the coasting performance between in-gear and neutral.
The reasons for this are mostly in the exhaust system and the electronic tune however. The stock system has a VERY restrictive exhaust system (whether or not you choose to deal with the cat is a separate issue, but that contributes a fair amount of back pressure) and the stock muffler is ridiculously heavy and also restrictive. It needs to be the first thing to go - Get a Flowmaster for about $80 that weighs only about 20 lbs and will do its job without causing any backpressure. Second, there is a restrictive internal flange after the cat that takes the 2.5" exhaust down to about 2"... Cut that crap off of there.
That will instantly make the CRD feel like it will coast for miles in gear. What you basically have is a factory-installed Jake Brake that is always active. Yuck. (Although I have noodled with the thought of installing my own Jake on my CRD...)
Electronically - The only real fix is from Green Diesel Engineering. That is the best $500 you will EVER SPEND and it will pay itself back many times over. I don't know if I believe that the engine completely shuts off the injectors... The Vulcan in me says that isn't logical. The rotating mass is still developing compression, which is acting to retard the forward speed. A Jake Brake does the same thing but at a much larger level, not allowing the cylinders to exhaust that pressure anywhere... So they HAVE to reduce speed, which then drags down the vehicle speed. Our engines develop something north of 15:1 compression (Can't recall exactly) but the TDI is 19:1.
That is an impressive amount of air movement to do without fuel. Perhaps it is only injecting "just enough" which seems like the injectors are off? This is where I really am not sure what is going on internally. I know I can measure the fuel usage at idle, and whether the wheels are spinning in neutral or not, if the engine is running, so is the transmission pump. So lubrication is happening. At the same time, idle consumption on our engine is only one quart per HOUR of fuel. (confirmed b/c I use my CRD as a portable hotel on long trips) I can live with it using that tiny amount while floating downhill, over an unknown-but-infinitesimally-smaller savings from being in gear. Whatever floats your boat. To me, it just feels like it will coast longer and easier when it isn't in gear.
Nice post. I'm more of a straight pipe or glassplack type muffler guy. The less baffles in the way the better, especially for a turbo. So that would be the first thing i would probably do along with a different intake.
Wow a quart of fuel at idle is very meager. Thats some good info to know, i bet these take FOREVER to warm at idle. Do they have any built in programming in the ECU that auto increases the idle RPM at idle when its cold?
Also the exhaust brake would add some cool factor. You should go for it

Has anyone ever hooked up a scope while driving to monitor Injector pulse width to see if they do indeed shut them down completely when coasting. Kinda like this vid of some of my tinkering a while back.
http://www.youtube.com/watch?v=lWU2R1IyouQ