DOC4444 wrote:
The most important thing I have found is to make sure all the slider boots are in good shape, keep the slider pins heavily greased with Permatex or equivalent slider grease, make sure the pins/bores have no burrs and REMOVE the rubber sleeves that are on one set of pins on the front calipers. (I forget if it is the upper or lower. The sleeves swell over time and seize the pins. As long as you pack the bores full of slider grease, they don't rattle. In any case, I would rather have a noisy FREE caliper than a quiet, jammed one.) Also, make sure the edges of the pads are lubed with that trick purple stuff (can't remember the name) where they fit into the calipers.
DOC
Yep, the rubber sleeve on the front caliper bolt was jamming my left side caliper. You can get new sets of those bolts and sleeves fairly cheaply but I agree that grease packing does a good job as well. Just make sure you use a good silicon grease designed for brake caliper use, and yes the Permatex one is good. Watch out for the little stainless steel slider clips on the edges of the caliper where the pad slides back and forth - I have had a couple of these clips break off a holding tab and then they can work their way out.