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 Post subject: Question: loud clunk
PostPosted: Fri Sep 09, 2011 11:49 am 
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Joined: Tue Aug 09, 2011 1:40 pm
Posts: 49
Location: Vancouver, Canada
Hello all,

I really need your help to identify some issue with my CRD. Recently I noticed that when I am shifting gears from rear to parking and back I hear loud clunk noise. It was not like that before. I checked the oil - everything good. Spoke and showed the problem to two mechanic guys and they could not guessed what it might be. The car works and shifts good except this loud clunk when I shift into parking and back to rear gear. Sometimes it shifts smooth and quiet. :banghead: Please help with some thoughts/ideas...


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 Post subject: Re: Question: loud clunk
PostPosted: Fri Sep 09, 2011 2:25 pm 
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Location: Montreal
Motor mounts maybe? They are known to fail.

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 Post subject: Re: Question: loud clunk
PostPosted: Fri Sep 09, 2011 3:13 pm 
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Location: Vancouver, Canada
We checked the mounts and they seem to be good. Any other toughts?


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 Post subject: Re: Question: loud clunk
PostPosted: Fri Sep 09, 2011 3:38 pm 
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Location: Tallahassee, Florida
Check out viewtopic.php?f=5&t=62293&p=689656&hilit=mount+motor#p689656 . I'm assuming you have eliminated a transmission issue such as low fluid. If so does it do this when you shift between park and reverse with your foot firmly on the brake? If so I'd wonder a bit about a clunk associated with taking up slack in the drive train possibly a CV joint, a drive shaft u joint, or the slip joint at the back end of the drive shaft or I certainly hope not in the differential but I doubt the latter. Have someone outside the car listen for the sound at ground level (NOT with head under the vehicle) and see if you can locate the area of the sound. That said my personal bet is one or more motor mount has failed. The common failure mode is internal and not something that is visible on the vehicle unless the mount physically collapses such that the lowest portion of the engine assembly almost touches the cross member; there has been one post of this happening. Most of the time they fail internally such that when removed from the vehicle and shaken they rattle internally. Failed mounts cause all sorts of weird sounds both when the gears are shifted and during operation and those sounds tend to travel in weird ways thru the vehicle body.

If it was mine I'd be inclined to pull the passenger side mount, per the GDE instructions at http://www.greendieselengineering.com/f ... t/115.page, and give it a good shake. Removal of the passenger side mount is relatively easy, driver's side less so. If it's bad replace and it would be a good idea to replace the driver's side mount at the same time if the passenger mount is bad. NOTE both mounts are identical except for the removable heat sheld so if you need 2 buy the 2 cheaper ones and move the heat shield.

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 Post subject: Re: Question: loud clunk
PostPosted: Fri Sep 09, 2011 3:56 pm 
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Location: Vancouver, Canada
Thank you papaindigo and radman. Will try your suggestions over the weekend.


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 Post subject: Re: Question: loud clunk
PostPosted: Sat Sep 10, 2011 12:41 am 
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Location: Washtenaw county
I agree that the motor mounts are definitely suspect. However I had a similar issue. When shifting into reverse a loud clunk noise that definately came from the transmission. It only happened 6-8 times over a 4-5 month period and really freaked me out. When I got my GDE Eco tune Keith offered to reset my "drive learn" computer component for the transmission shifting for FREE. I said "hell yeah" and it hasn't done it since. I know the stealership charges for this service, and I'm not sure but I think it can be reset if you unplug your battery for an extended period of time like >24 hrs. I am not sure AT ALL of this DIY procedure so please look into it before preceding. Does anyone have any insight on resetting this program on your own????

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04 TJ/3" OME/1" MML/1"BBL/3/4" coil spacers up front/discos/Extended bump stops/adj. Rear track bar/hi-lift/ 33x10.5x15 toyo MT on steelies/Epi9000superwinch/nates front bumper/extended breathers/160amp alternator


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 Post subject: Re: Question: loud clunk
PostPosted: Sat Sep 10, 2011 8:02 am 
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It's still a Jeep.

check Ujoints, the ball joint on top of the rear axle. and grease the slip joint at the transfer case to rear driveshaft.

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