Jeger wrote:
Umm, what piece of plastic?
The one that pops up when you open the sunroof?
Certainly not the sunroof itself, as mentioned by others, mine is glass.......I think...

In the sunroof there is a dual guide track that as the motor moves the sunroof back and forth, when you make the motor retract the sunroof it pulles back with a cable on this guide, the guide then causes the sunroof to recess down to clear the roof and then retract, on the other end when you make the motor push the roof forward the guides force it upward into the went position. because only a single motor vents, retracts, and makes the sunroof sit flush with the roof there is a complicated geometery on the guide. The guide is made of plastic, at the weakest point the plastic is only about 1.5mm thick, if the track has any dirt or in my case has small pieces of gravel get caught in the track at the right place it will cause the mechanism to jam and then put stress on the weakest point, the plastic guide cannot withstand the force, it breaks, your sunroof drops down and gets stuck with a .5 inch air gap around it.
I worked on the roof from 1pm yesterday to 3am today trying to get it fixed since I had a 11:30 inspection today. I still didnt get it fixed after all that work but had to put up the assembly inorder to install the rest of the interior.
The replacement part I need is not sold as a seperate piece, it comes as part of the sunroof frame and costs $450......with my 25% discount. The replacement frame does not include the glass, shade, or motor.
2mm piece of plastic breaks, $450 + in repairs.
If I had access to a machine shop I would machine a replacement out of aluminium and have it fixed.
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