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Transfer Case fill plug
http://www.lostjeeps.com/forum/phpBB3/viewtopic.php?f=1&t=50354
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Author:  Zack A [ Fri Feb 19, 2010 6:27 pm ]
Post subject:  Transfer Case fill plug

I went to go change my transfer case fluid today and ran into a problem. The fill plug is stripped, I used PB Blaster and still can't get to grab the driver and move. The drain plug moved fine, and no I didn't drain it I just checked to see how tight that one was.

So how can I get the plug out and get a new one?

TIA

-Zack A

Author:  stumpjumper_09 [ Fri Feb 19, 2010 8:33 pm ]
Post subject:  Re: Transfer Case fill plug

Same thing happened to me.

If you have access to a welder, put a bolt into the stripped hole and tack it in, fallowed by turning the bolt to remove the plug

or

Get an ez out that fits the stripped area or if you have a really tight plug you will have to drill the plug and use an ez out. That is what i had to do. greese on end of the drill will hold the chips from falling into the T-case.

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