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 Post subject: Front passenger clunk noise
PostPosted: Sun Oct 27, 2013 5:08 pm 
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Noticed recently the KJ has been making a subtle clunk when the front passenger wheel drops- i.e. a rut in the road, a driveway curb, pot holes, etc, just any time that wheel drops (as opposed to going up and over). It also gets a bit louder going 70-75 mph over rougher pavement (like where the road is pitted out). It sounds like the clunk I had when my upper ball joints where bad, but those have been replaced with JBAs and I checked the lower ball joint on that side and couldn't find any play. Even tried using a 2x4 and a 2' long crow bar for leverage. I also checked the tightness of the sway bar bushing mounts, the end links and couldn't find anything loose. Driveability wise it's great, no wandering, no pulling, let go of the wheel and it just goes straight and the tires are wearing normal.

A bit of a run on I know, but any thoughts? Thanks!

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05 KJ Limited 4x4 in Light Khaki: Detours USA Backbone, Warn M8000, Huskyliners, RockLizard Super Skink sliders, OME/Bilstein Lift, JBA UCA's, 245/70/17 Nitto Terra Grapplers
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 Post subject: Re: Front passenger clunk noise
PostPosted: Sun Oct 27, 2013 5:28 pm 
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I'm sure you've already checked the bolts on the UCAs, also the nuts on the top plate etc ?

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03 OVERLAND EDITION /Kilby-Skidrow-Mopar-4XGuard skids/ 2.5 inch TOTAL CONTROL JBA coilovers -JBA Arms/MOABS-31 FALKEN WILDPEAK AT3W / 4.10's etc, 04 Kilimanjaro Edition loaded, plus 05 KJ limited


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 Post subject: Re: Front passenger clunk noise
PostPosted: Sun Oct 27, 2013 6:17 pm 
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Checked the UCA ones. Didn't check the topplate ones...but those haven't been touched for 3 years. Just thought I would've heard from them by now if that was the issue. But I'll check, I appreciate the help! :)

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05 KJ Limited 4x4 in Light Khaki: Detours USA Backbone, Warn M8000, Huskyliners, RockLizard Super Skink sliders, OME/Bilstein Lift, JBA UCA's, 245/70/17 Nitto Terra Grapplers
07 LR3 SE V8
1996 XJ Country
2015 KL Limited


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 Post subject: Re: Front passenger clunk noise
PostPosted: Sun Oct 27, 2013 6:49 pm 
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Checked them...they were fine. Broke off the breather hose running from the air box too. :|

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05 KJ Limited 4x4 in Light Khaki: Detours USA Backbone, Warn M8000, Huskyliners, RockLizard Super Skink sliders, OME/Bilstein Lift, JBA UCA's, 245/70/17 Nitto Terra Grapplers
07 LR3 SE V8
1996 XJ Country
2015 KL Limited


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 Post subject: Re: Front passenger clunk noise
PostPosted: Mon Oct 28, 2013 10:21 am 
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A bad shock will make a rattling noise. Mine is doing that right now. Can't complain the Frankenlift has been on there for years.


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 Post subject: Re: Front passenger clunk noise
PostPosted: Mon Oct 28, 2013 2:40 pm 
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I had both of my upper strut mount bushings wear out. One of them because the guys that fixed my Liberty after the accident put the washers and boot on the same side instead of "making a sandwich" and the other just wore out with age. They made a clicking/clunk sound when hitting dips in the road that then turned into loud squeaking.

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2002 Liberty Limited
2.5" Rusty's Coil Lift + OME 927 springs + 1/4" spacers
265x70 Revos
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Bosch Size 86 battery
Jeepin by Al's 4.5 UC Arms
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JBA Bolt on KJ Tri-Angulated 4 Link


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 Post subject: Re: Front passenger clunk noise
PostPosted: Mon Oct 28, 2013 7:36 pm 
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How hard/expensive are those to replace? I'll have to see if mine start squeaking. As for the shock, it doesn't seem like that to me, I've had two rear ones go bad.

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05 KJ Limited 4x4 in Light Khaki: Detours USA Backbone, Warn M8000, Huskyliners, RockLizard Super Skink sliders, OME/Bilstein Lift, JBA UCA's, 245/70/17 Nitto Terra Grapplers
07 LR3 SE V8
1996 XJ Country
2015 KL Limited


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 Post subject: Re: Front passenger clunk noise
PostPosted: Wed Oct 30, 2013 9:14 pm 
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The top strut mounts were I think $75 each from the dealer and changing them out just took several hours of my time as I have a decent strut compressor.

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2002 Liberty Limited
2.5" Rusty's Coil Lift + OME 927 springs + 1/4" spacers
265x70 Revos
Warn 4x Floods
ARB bumper
TeraFlex extended front bumpstops
Rock Lizard Skink Super Sliders
Bosch Size 86 battery
Jeepin by Al's 4.5 UC Arms
Kryptonite Differential Cover
JBA Bolt on KJ Tri-Angulated 4 Link


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 Post subject: Re: Front passenger clunk noise
PostPosted: Sat Nov 02, 2013 11:52 am 
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I just had the same problem with a new Ironman shock. No drive ability issues just noisy. Mine turned out to be a bad strut rebound valve.

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2005 Jeep Liberty, Full Ironman HD lift F/R, JBA 4.5 arms, JBA 1/4" top plate, JBA 10mm trim packer, 245-75-16 Firestone Destination A/T's, 4x4Guard and Tomken skids


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 Post subject: Re: Front passenger clunk noise
PostPosted: Sat Nov 02, 2013 12:22 pm 
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HoosierJeeper wrote:
How hard/expensive are those to replace? I'll have to see if mine start squeaking. As for the shock, it doesn't seem like that to me, I've had two rear ones go bad.

NAPA they are like 50 each I think, top mount and isolator

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03 OVERLAND EDITION /Kilby-Skidrow-Mopar-4XGuard skids/ 2.5 inch TOTAL CONTROL JBA coilovers -JBA Arms/MOABS-31 FALKEN WILDPEAK AT3W / 4.10's etc, 04 Kilimanjaro Edition loaded, plus 05 KJ limited


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 Post subject: Re: Front passenger clunk noise
PostPosted: Tue Nov 05, 2013 5:40 pm 
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Did you get this resolved?

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 Post subject: Re: Front passenger clunk noise
PostPosted: Wed Nov 06, 2013 8:28 am 
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Not yet...it's kind of hard to replicate and doesn't do it all the time. :?

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05 KJ Limited 4x4 in Light Khaki: Detours USA Backbone, Warn M8000, Huskyliners, RockLizard Super Skink sliders, OME/Bilstein Lift, JBA UCA's, 245/70/17 Nitto Terra Grapplers
07 LR3 SE V8
1996 XJ Country
2015 KL Limited


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 Post subject: Re: Front passenger clunk noise
PostPosted: Mon Nov 11, 2013 4:59 pm 
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You still have the noise or did that fix the issue? I still have mine. I re-torqued the lower ball joints, tie rod end links, sway bar end links and sway bushing mounts. I'll try the upper ball joints next weekend.

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Originally Posted by m_volyrakis
"I recently removed my girlfriend.
Although this mode didn't affect my ground clearance, it drastically improved my off-road capabilities!"


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