Jeepin'WNC wrote:
My NP242 just started making a clicking noise, only when in FULL TIME. I drained the fluid, and it came out clean, not burnt/black, no metal etc...Refilled fluid, still clicking... Any ideas?
Did you check the CV joint at the transfer case end of the front driveshaft? If the boot is cut or missing the joint is shot - no arguing.
That joint makes all kinds of noises when it goes bad. Order one from DriveshaftParts.com - they just lowered the price to $60 so with shipping you're less than $75.
Good news is your transfer case is most likely fine - just a normal maintenance item to get rid of the clicking.
Bob