TheSurvivor17 wrote:
NewOldTimer wrote:
If you're even the slightest bit handy, and want to save a few bucks,
you can fab your own light bar.

Cost me less than $60, and that includes having the end caps welded at a shop.
I bolted it to the existing roof rails....


... added four KC Daylighters (but you could easily do an LED lightbar instead)...
... a little custom wiring...

... added a roof basket later...

... total for everything, including cost of lights, steel, wiring and supplies, and basket....
less than $250....

i really like the look of that, thank you for sharing that with me. Any chance you have like specs on that or what you had to buy? i think thats the route im going to take, the bar looks great. Question - how is it bolted to the roof rails? also how long did it take you to make it?
Did the whole thing over a weekend. The main bar is 2 X 1 square steel tube.
I had 1/4 inch steel caps welded to the ends, then drilled & tapped for 1/4 X 20 bolts.
The brackets are 16 gauge steel. I got it at Ace Hardware.
They are bolted directly to the roof rails. Remove the outer half clam and drill a couple of holes through the inner half.
Again, I used 1/4 X 20 hardware with a large flat washer for reinforcement. Trust me..... it's solid!
Clean everything good with acetone, use a good primer (at least 2 coats), then paint the color of your choice.
If you scan the "Fabrication" area here in the forum, I believe I posted specs and a few photos.