It is currently Thu Oct 08, 2026 7:14 pm

All times are UTC - 5 hours [ DST ]




Post new topic Reply to topic  [ 78 posts ]  Go to page Previous  1, 2, 3, 4  Next
Author Message
 Post subject: Use big enough jumper cables
PostPosted: Wed Jan 07, 2009 9:12 pm 
Offline
Lifetime Member
Lifetime Member
User avatar

Joined: Sat Jun 09, 2007 10:49 pm
Posts: 3554
Location: Aurora, IL
I have had to keep my mouth shut many times when I have seen people pull out their 10 gauge jumper cables.
I use nothing less than 4 Gauge when I jump any thing and two sets on two good vehicles if I am trying to jump a full size diesel pickup.
Allowing the good vehicle to run for several minutes is a very good idea so you can charge up and warm up the battery a little on the dead vehicle.

nursecosmo, knows what cold is and how to deal with it.

As far as frying diodes goes, hooking up the battery backwards or connecting the jumpers backwards will do the trick as long as the main fuse does not fry first. Putting a battery in backwards or connecting jumper cables backwards also does wonders to the ECM semiconductors inside as well for the few milliseconds the main fuse takes to blow.

Religion will offer forgiveness for transgressions, but the Laws of Physics are not forgiving :!:

mackruss, are you sure the Steeler hooked up the battery correctly :?: :?:

You may want to check the gopher holes around the Steelership for toilet paper fragments :lol: :lol: :lol: :lol:

_________________
2006 Pearl Green CRD
Magnaflow 2 1/2" Cat Back
KJ Extra Leg Room Brackets, Carter Lift Pump, V6 Airbox, ORM
Fuel cooler, Oil Separator, Progard 7
Gauges EGT Boost Trans Temp Oil Pres, Michelin LXT AT2 245 70 R16
7,000# Draw Tight hitch, PML EX Deep Trans Pan
Centrifuge, SunCoast, Transgo, RAM TCM, InMotion Stage 2
Wife's 99 TDI VW Beetle


Top
 Profile  
 
 Post subject:
PostPosted: Wed Jan 07, 2009 10:14 pm 
Offline
LOST Addict
User avatar

Joined: Fri Mar 16, 2007 11:33 pm
Posts: 1766
Location: Wisconsin Northwoods
Ranger1 wrote:
Quote:
...There are no mysterious surges coming from the other vehicle unless the battery cables are disconnected, in which case the capacitance of the battery is removed and the charging vehicle's alternator can momentarily spike above 14.4 volts, but this spike is so brief that it is unlikely to affect the dead vehicles ECU


I think it's evident that you are posting what you believe to be true, but unfortunately it's wrong on so many levels. It might be more helpful to post your statements as an opinion, rather than hard facts. This would avoid misleading those who really don't know to adopt practices that will eventually damage their vehicles electronics. When two alternators are connected in parallel to the same electrical system, without regulation coordination, spikes of short duration (as seen on a scope) that can reach over a hundred volts can be generated. These spikes can be present even on a single vehicle electrical system with bad electrical connections. While most of the time this can be safely handled by the vehicles components, the semiconductor junctions in the electronics on the vehicle are weakened by these spikes and eventually damaged if they carry enough power. Practices that encourages this kind of surge related spikes is playing Russian roulette with a vehicles electronics. For some background, read General Electrics white paper on their MOV series of surge protectors and their studies on spikes on commercial power lines. A surge spike is just as damaging on a DC system as an AC system.

If you just stated it was your opinion rather than hard absolute "there are no mysterious surges" style statements, it might be less misleading for those who don't actually know better.


Although I frequently post opinions, I try to always qualify them as such. However I am going to side with known science on this one and reiterate that it is a FACT that there are no "mysterious energies" which emanate from a vehicle's alternator. I base this statement on several well known laws which were published in the early and mid 1800s and govern all electrical engineering performed today.
Image
Gauss's Law, which deals with electric charge distribution and free charge behaviors, shows that electrical charges can not flow against the electrical gradient. I.E. there is no way for electricity to follow anything but the path of least resistance.
Kirchhoff's second law, also known as Kirchhoff's Voltage Law demonstrates that electrical potential differences around any closed circuit must be zero. In other words, there is no such thing as "stray voltage" which can jump from one circuit to another.

In the parallel alternator scenario you describe, the two alternators are both separately and internally regulated therefore, one cannot affect the operation of the other, so no coordination is required or possible. Even if the the 1-2 volt field exciter supply could reach 12 volts (which is another electronic impossibility), the maximum possible voltage that the alternator can put out is ~19 volts due to the limitations of the rectifiers in the unit. If your parallel alternator scenario were so harmful to the charging and electronic system, then there would be many more failures on dual alternator 4x4 and marine systems(note, dual alternator, single charge circuit systems, not dual alternator dual charge systems which are not really parallel)

The high voltage "spikes" observed in automotive charging systems are not a function of the alternator, but rather are a phenomenon known as 'load dumping". This occurs when a high draw component such as the headlights are shut off. There is still electrical "pressure" in the line which is manifested as a spike which is only observable on very sensitive measurement devices such as an oscilloscope. The microsecond long spike is completely harmless to the electronics because although there is a rise in voltage the amperage does not increase. In this aspect they differ from "surges" which are a harmful rise in current. Spikes happen every day on all vehicles and have an equally harmless effect whether you have a single 30 amp alternator, dual 70 amp alternators or a high output 200 amp alternator.

110 kv, bajillion amp, commercial power lines and transmission grids are not even remotely comparable to 12 auto systems, although they obey the same laws.

An avalanche diode would be superior to a MOV for surge protection in an automotive circuit.

_________________
Manure green 2005 CRD sport4x4, GDE Hot tune, Cat Gut, OE skids, Draw tight hitch, Duramax lift pump, 160K on multiple varieties of fuel, XM radio, Escort live with Redline, fog light mod, GPS, Icom IC7000 all band radio call sign KC9QPF, Grabber AT2s on Soft 8s, FIA grill blanket.


Last edited by nursecosmo on Wed Jan 07, 2009 10:57 pm, edited 2 times in total.

Top
 Profile  
 
 Post subject:
PostPosted: Wed Jan 07, 2009 10:23 pm 
Offline
LOST Addict
User avatar

Joined: Thu Sep 13, 2007 1:28 am
Posts: 10686
Location: Some where in Colorado
Image

_________________
2008 KK Liberty Sport NIGHT OPS EDITION + GILLS
OEM & Custom Skids - Factory Tow Package - Rock Lizard Skink Super Sliders
Prototype JBA 4 Inch Lift - JBA UCA's - Flowmaster Super 44 OR - Whacked Resonator
Jet Stage 2 - RL Gecko Basket Rack - Custom Winch Bumper - Recon 10.5K Winch
Image


Top
 Profile  
 
 Post subject:
PostPosted: Wed Jan 07, 2009 10:48 pm 
Offline
LOST Addict
User avatar

Joined: Fri Mar 16, 2007 11:33 pm
Posts: 1766
Location: Wisconsin Northwoods
mackruss wrote:
NC your feedback is appreciated, in my instance the donor battery was connected to my battery via a jumper cable and the donor vehicle was not running when i cranked my CRD. Once startd i removed the jumper cables from my battery and i'm not sure if i removed the negative or the positive cable first.

I noticed immediately that the CRD had thrown an error code which upon returning home was confirmed on the scanner to be a P0610. This code i was unable to clear. A day later i realised that my lift pump was not working and i checked the fuse box and found a blown fuel pump fuse which i replaced. I then checked the status of the fuel pump and that was blown to which i removed.

Went to the dealer and they confirmed code P0610 and that they were unable to clear it. They said i need a new ECU following the supposed voltage spike.

Is there no ECU protection against voltage spikes like a fuse or relay or anything.

I sent Inmotion an e-mail yesterday concerning my ECU and error code P0610 which is a vehicle coding error. They suggested that i get a second opinion on the blown ECU before i go ahead and replace it.

Those are the events leading to my code P0610. Now that i think of it, my CRD cranked over twice that morning i attempted to start her. The battery was not flat flat because the instrument cluster was fully lit up but she would not crank. I'm not sure if i left an interior light on during the night but it was strange for her not to crank as usual as i only replaced the battery about six months ago. I had also wire my fuel pump directly to the relay in the fuse box and earthed to the same earth that the ECU is using so i'm not sure if that may have done any damage when the fuel pump blew.


If your donor vehicle was not running the absolute MAX voltage that could have possibly gone into your vehicle is 12.6 volts which is the maximum charge that an automotive lead acid battery is capable of holding. You did not have a voltage surge. The likely scenario is that the ECU was forced to be under-supplied with current which caused data corruption. The dealer "should" be able to reflash the computer through STAR. If the dealer can't do it Inmotion can. The other possibility is that you either bumped the wrong terminal when jumping or that you somehow ran some current into the back side of the ECU. This does not seem like a likely possibility though, because all other systems function just fine and you describe no other codes.

_________________
Manure green 2005 CRD sport4x4, GDE Hot tune, Cat Gut, OE skids, Draw tight hitch, Duramax lift pump, 160K on multiple varieties of fuel, XM radio, Escort live with Redline, fog light mod, GPS, Icom IC7000 all band radio call sign KC9QPF, Grabber AT2s on Soft 8s, FIA grill blanket.


Top
 Profile  
 
 Post subject:
PostPosted: Wed Jan 07, 2009 10:58 pm 
Offline
Lifetime Member
Lifetime Member

Joined: Mon Oct 17, 2005 7:40 pm
Posts: 1137
Quote:
However I am going to side with known science on this one and reiterate that it is a FACT that there are no "mysterious energies" which emanate from a vehicle's alternator. I base this statement on several well known laws which were published in the early and mid 1800s and govern all electrical engineering performed today.


LOL - Did you write these laws or did it come to you one night after a strong electrical storm and a severe headache? You have lost all credibility the past couple of nights as far as I'm concerned (except as a good techno babble comdey author). Your posts are, however, of comedic value, at least to me, so feel free to keep the laughs going. The term "mysterious energies" makes its first appearance with your technically incoherent post, unless I missed it in one of your earlier works. :-)

BTW, I made a fine career out of diagnosing, troubleshooting and repairing electronics equipment that "wasn't harmed" by minute spikes over time. The suggestion to read GE's whitepaper was to illustrate some of the unknown aspects of electrical noise, spikes and other undesirable effects on electronic junctions. It's actually a pretty good read.

I've got to hand it to you, you can sling it as good as any con artist I've ever seen on television drama. I especially like how you invent "FACTS" on demand, almost fluidly, with just enough techno jargon thrown in for authenticity! You missed your calling - you could write great comedy for Dan Ackroyd in one of his techno babble laden movies.

Since we're in comedy land with your post tonight, I'll borrow a line from the movie "Catch me if you can." Regarding this:

Quote:
Gauss's Law, which deals with electric charge distribution and free charge behaviors, shows that electrical charges can not flow against the electrical gradient. I.E. there is no way for electricity to follow anything but the path of least resistance.
Kirchhoff's second law, also known as Kirchhoff's Voltage Law demonstrates that electrical potential differences around any closed circuit must be zero. In other words, there is no such thing as "stray voltage" which can jump from one circuit to another.


NICE TOUCH!!! Yes, I learned about Kirchoff's law back in college on DC 101, first semester, when I was working on electronics engineering. But, sadly for you, I know what this means and you posted nothing but an isolated statement of diversion, which draws attention away from the fact that your posts are disjointed elements of engineering statements of little connection to the topic being discussed, at least as far as this thread is concerned. You might as well as said that photonic energy, once released by excitation, is observable on certain wavelengths by the human eye. True in its tiny dimension, but adding nothing to your basic premise.

I could refute your other ramblings, but what would be the point. You'd come back with more drivel. Give it up. You've pegged the BS meter.

Now, for Darby's sake and others, I'm not going to respond to any more of your drivel, even if it is funny. It's not worth the time to type it in. I bear you no ill will, nursecosmo, you're just another anonymous poster who got caught up in his own stories as far as I'm concerned.

Good luck to you in all of your honest endeavors.

_________________
2005 LTD CRD RB1 NAV/Htd Leather seats/Amsoil EA filters
SunCoast Mega Trans & Billet TC/PML pan/Aux cooler
Fuel cooler/Lift Pump/10um Pri/Racor R490 2um Sec Fuel Filters
IronMan Lift/Shocks/Provent/Moog ball joints/ V6 Airbox/Fan/Hayden
Cobalt Boost/EGT/Oil/Trans/Volt gauges/Aeroturbine 2525
Yeti Hot Tune/Odessey 65/Samco's/Michelin Defenders


Top
 Profile  
 
 Post subject:
PostPosted: Wed Jan 07, 2009 11:13 pm 
Offline
Lifetime Member
Lifetime Member

Joined: Sat Apr 01, 2006 9:38 pm
Posts: 12988
Location: Colorado Springs
Sure your not transferring high voltage but you are transferring high amperage which can do damage.

PCM's and human bodies are similar................

PCM's and high amperage = bad
Human body and amperage = bad


High voltage in short burst can hurt but most likely not hurt the systems,but high amperage can.


Top
 Profile  
 
 Post subject: Uffe where are you?
PostPosted: Wed Jan 07, 2009 11:45 pm 
Offline
Lifetime Member
Lifetime Member
User avatar

Joined: Sat Jun 09, 2007 10:49 pm
Posts: 3554
Location: Aurora, IL
Nicole Tesla is rolling over in his grave, he will ascend and come to life and save us all :lol: :lol: :lol: :lol:

_________________
2006 Pearl Green CRD
Magnaflow 2 1/2" Cat Back
KJ Extra Leg Room Brackets, Carter Lift Pump, V6 Airbox, ORM
Fuel cooler, Oil Separator, Progard 7
Gauges EGT Boost Trans Temp Oil Pres, Michelin LXT AT2 245 70 R16
7,000# Draw Tight hitch, PML EX Deep Trans Pan
Centrifuge, SunCoast, Transgo, RAM TCM, InMotion Stage 2
Wife's 99 TDI VW Beetle


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 1:19 am 
Offline
LOST Addict
User avatar

Joined: Fri Mar 16, 2007 11:33 pm
Posts: 1766
Location: Wisconsin Northwoods
Ranger1 wrote:
LOL - Did you write these laws or did it come to you one night after a strong electrical storm and a severe headache?


Image

Hee, hee, No I did not write any of these laws. I enjoy the study of all fields of science, so am not a little familiar with Physics. I of course did not include the entire summaries of the laws which I made reference to but if you want the math, you got it baby! Enjoy the "drivel".
http://en.wikipedia.org/wiki/Kirchhoff%27s_circuit_laws
More "Techno babble"
http://en.wikipedia.org/wiki/Gauss%27s_law
Just for fun this law explains what makes an alternator works http://en.wikipedia.org/wiki/Faraday%27 ... _induction
Sorry I cant scan and post any of my college text books, but they are available to anyone at their local library.

You can throw insults till you are blue in the face, but you can't argue with the laws of the universe. This is what most people do when they are shown facts which contradict their long held life views or even the superstitions they have picked up over the years (the associates of Galileo come to mind. Not that I am comparing myself to Galileo).You still haven't explained how any of the scientific principles which I have mentioned are altered or invalidated by jump starting a vehicle with a dead battery. Which is what this whole thread is about.

GE's White Papers certainly do explain how electronic circuits degrade over time from MINUTE voltage variations.That is not disputed. But which one of the dozens and dozens of the GE white papers explain how an alternator, by itself or in parallel can magically produce current surges greater than those encountered in normal daily vehicle operation when jumping a vehicle? Here is the link to their technical data, perhaps you can pick it out.
http://www.geindustrial.com/solutions/e ... apers.html

I have done the research and posted the results. You have posted statements which contradict accepted scientific principles and evaded answering the challenges to your statements. There is no further point in disputing the existence of fairy dust, so this is also my last post disputing you on this subject, and I'll let the readers of this thread come to their own conclusions with the information provided.
Image

_________________
Manure green 2005 CRD sport4x4, GDE Hot tune, Cat Gut, OE skids, Draw tight hitch, Duramax lift pump, 160K on multiple varieties of fuel, XM radio, Escort live with Redline, fog light mod, GPS, Icom IC7000 all band radio call sign KC9QPF, Grabber AT2s on Soft 8s, FIA grill blanket.


Top
 Profile  
 
 Post subject: Re: Uffe where are you?
PostPosted: Thu Jan 08, 2009 3:41 am 
Offline
LOST Addict

Joined: Fri Nov 16, 2007 2:09 pm
Posts: 1014
Location: Denmark, Europe
warp2diesel wrote:
Nicole Tesla is rolling over in his grave, he will ascend and come to life and save us all :lol: :lol: :lol: :lol:


Here I am. I was just reading through the posts and thought about why religion is so bad for you :)

Anyroad - to fry an ECM requires a special set of "whoops"'es to make the voltages spike enough. I'm pretty sure there are voltage regulators on the feeder side for the supply to the ECM, these need to malfunction and allow high voltage spikes on the supply. I am also pretty sure they would put in galvanic isolators to protect against surges to sensor inputs. That way the sensors can supple a gazillion volts but it won't reach the ECM internals because there is isolation on the terminals.

Putting two alternators in parallel should be a good thing for voltage supply, but since both are limited to supplying 14v you only get 14v. Spikes occur all the time while the alternator is running because you rectify an AC to DC (if higher order harmonics is what you'd call a spike).

I'd not be concerned about jumping a car with the donor running, sure you get the spark when you connect the batteries together, but that's because of 12.6v vs. 14v and an attempt to draw a huge current to charge the dead battery. Probably would happen too if dead battery is truly dead (0V) and you connect the batteries while the donor is not running.

Anyway, use precautions suggested by Mr. gmctd and others, to make sure you don't push your luck.

PS: I like the dramatic explanation of what a hot wire can do to your CRD, it was like watching new years eve flashing before my eyes ;)

_________________
L.O.S.T forever!
Silver 2002 Skoda Fabia TDI, 235,000km
Former car: Jeep KJ 2003 CRD

DIESEL - saving millions of liters of petrol every day!


Top
 Profile  
 
 Post subject: Re: Uffe where are you?
PostPosted: Thu Jan 08, 2009 9:48 am 
Offline
LOST Junkie
User avatar

Joined: Fri Jan 26, 2007 12:55 pm
Posts: 621
Location: Portland, Oregon
warp2diesel wrote:
Nicole Tesla is rolling over in his grave, he will ascend and come to life and save us all :lol: :lol: :lol: :lol:


Actually he was cremated. His ashes are now in the Tesla Museum, Beograd, Serbia.


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 9:51 am 
Offline
Lifetime Member
Lifetime Member

Joined: Tue Sep 18, 2007 7:21 pm
Posts: 3092
Location: Texas
wire

coil

inductor

relay

solenoid

inductive field

collapse

5v = 2400v

_________________
'05 CRD Limited
Pricol EGT, Boost
GDE Hot '11; EDGE Trail switched
SEGR; Provent; Magnaflow;
Suncoast T\C, Transgo Tow'n'Go switch;
Cummins LP module, Fleetguard filter, Filterminder
2.5" Daystar f, OME r; Ranchos; K80767's, Al's lifted uppers
Rubicons, 2.55 Goodyears
Four in a row really makes it go


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 11:03 am 
Offline
Lifetime Member
Lifetime Member
User avatar

Joined: Thu Dec 29, 2005 9:59 pm
Posts: 5171
Location: Austin, TX
Well
while it is very easy to appreciate Mr's Tesla,Gaus and Kirchhoff in a lab setting where you can isolate systems - it's far more difficult to isolate them in a real world complex system.
in fact in a complex system -as gmctd points out it's not unusual for things that were not designed as capacitors and inductors - to exhibit capacitive and inductive behavior.

and having dealt with many complex systems - if the maintenance tech (or operator) says the system goes boom when you push this button - you're better off trying to understand what happens when you push the button - than trying to explain why the laws of physics prevent that.

Because I guarantee it's doing something - it may not be what they think it's doing - in fact it can easily take a team with multiple Phd's several months to understand what's really happening (we have some very complex systems) - but I guarantee - it's doing something.

_________________
2005 CRD
stuff
Skeptic quod gratis asseritur, gratis negatur


Top
 Profile  
 
 Post subject: Better be carefull about the PHDs
PostPosted: Thu Jan 08, 2009 11:25 am 
Offline
Lifetime Member
Lifetime Member
User avatar

Joined: Sat Jun 09, 2007 10:49 pm
Posts: 3554
Location: Aurora, IL
ATXKJ wrote:
Well
while it is very easy to appreciate Mr's Tesla,Gaus and Kirchhoff in a lab setting where you can isolate systems - it's far more difficult to isolate them in a real world complex system.
in fact in a complex system -as gmctd points out it's not unusual for things that were not designed as capacitors and inductors - to exhibit capacitive and inductive behavior.

and having dealt with many complex systems - if the maintenance tech (or operator) says the system goes boom when you push this button - you're better off trying to understand what happens when you push the button - than trying to explain why the laws of physics prevent that.

Because I guarantee it's doing something - it may not be what they think it's doing - in fact it can easily take a team with multiple Phd's several months to understand what's really happening (we have some very complex systems) - but I guarantee - it's doing something.


Because the PHDs will tell congress that battery jumping sparks create ozone and we all need to use special sealed 1000Amp relays enclosed in an Argon atmosphere so we don't cause the trees and soybeans to suffer. Next, they will request money to do more studies and determine that congress needs to outlaw electricity by the year 2050 to save the planet. In the mean time, the news media will never figure out that if electricity is banned, no one will listen to them any more and they too will ask for a bail out :lol: :lol: :lol:

_________________
2006 Pearl Green CRD
Magnaflow 2 1/2" Cat Back
KJ Extra Leg Room Brackets, Carter Lift Pump, V6 Airbox, ORM
Fuel cooler, Oil Separator, Progard 7
Gauges EGT Boost Trans Temp Oil Pres, Michelin LXT AT2 245 70 R16
7,000# Draw Tight hitch, PML EX Deep Trans Pan
Centrifuge, SunCoast, Transgo, RAM TCM, InMotion Stage 2
Wife's 99 TDI VW Beetle


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 11:50 am 
Offline
Lifetime Member
Lifetime Member

Joined: Mon Oct 17, 2005 7:40 pm
Posts: 1137
Quote:
Putting two alternators in parallel should be a good thing for voltage supply, but since both are limited to supplying 14v you only get 14v. Spikes occur all the time while the alternator is running because you rectify an AC to DC (if higher order harmonics is what you'd call a spike).


Uffe, you seem to be a reasonable fellow judging from your posts. Since I enjoy an honest technical discussion a well as anyone, I'll share my impressions on your statement quoted above. I'm open to discussion on it from you, in fact I'd welcome it. For others who are bored by this kind of post, be warned! It's long!

It sounds as if your talking about steady state dc voltage, at equilibrium, but not accounting for a period of time when the current surges between the two systems, before they reach voltage and current equilibrium. (I've read documents that state that most electronic stress and eventual component failure occurs during initial inrush current stages of power-up). Certainly the alternators are not connected in series, adding their voltages to 28 - 29 volts, but they are feeding two different different batteries, but a common load, with different voltages for short periods of time, connected by cables with resistance, inductance and capacitance. That common load of parallel connected batteries will experience an initial huge inrush of current when the dead vehicle starts and then begins charging, adding its output current in parallel to the other charging system, when measured over microseconds and even milliseconds. The voltage rise that occurs when that increasing current rush encounters inductive components will produce inductive spikes that can reach devices on the system bus without being fully neutralized by the capacitance of the battery, as well as minute periods of time of overvoltage. The spikes will ride on the dc voltage component of the power bus. There will be minute amounts of time, measured in milliseconds or longer, before the alternators can reach their design regulated voltage target, when the voltage can and does surge much higher than it should because two charging sources end up producing excessive current into the same parallel battery load. That is what I'm referring to, not the voltage as measured over a 1, 5 or 10 minute sample period. If the short duration spikes encounter series or parallel properties known as resonance, the spikes can be thousands of times greater than the input voltage, which fortunately will be damped quickly by the battery, but it will exist for minute amounts of time. It works everyday in RF amplifiers, with much smaller currents, by design. If it happens in your charging system to the point of early death of your ECM its bad luck, but still using the same principles.

If this period of non equilibrium were not possible or even common, there would be no phenomena known as hysteresis effects in amplifiers, voltage regulators and other systems where feedback loops take a finite amount of time to stabilize and not oscillate to some degree. In engineering terms I've seen written many times, behavior during this transition period is designated as "undefined." (This effect exists in many systems - in RF systems, one term that describes a variant of this property is AFC hunting. It's effect is similar to your vacuum cruise control, once set, taking some time to reach the desired target, as it overshoots, then undershoots, then finally reaches target speed). The effects of this are short lived(hopefully) and are why you don't suffer electronic voltage damage every single time you jump start a vehicle. There is likely some voltage protection within the ECM, TCM and other sensitive components, but obviously not enough to withstand reverse polarity or excessive voltage. You can prove this without any specific knowledge, but it will cost several hundred dollars. Take your ECM out of the vehicle, connect it to a bench dc power supply and crank it up to 100 volts. Leave it that way long enough and it will permanently damage some internal components, because it's being operated outside of its design parameters for input voltage, similar to whats occurring when jump starting incorrectly. The 100 V pure dc current bench setup will just produce failure faster and more reliably. Since Chrysler doesn't specify what the voltage protection is, in terms of voltage, power and electrical heat dissipation, we simply don't know how well it's protected. They do specify how to jump start a vehicle, right in the owners manual, which should be more helpful to most. You'd think they would spec a self-healing crowbar circuit with a time delay on the power leads inside of the ECM. It would certainly help.


There is a black box way to compare what happens during jump starting, using parallel connected D.C. power supplies to a common load, which is what the two alternators represent in the vehicles connected by jumper cables. Look at the manufactures requirements for connecting parallel dc power supplies, if they don't have a regulating module built-in, designed for that purpose. They'll void your warranty if you do that on their new equipment. Why do the manufacturers state to not connect them in parallel to the same load, unless a load sharing module is used, if they have one available? They will describe the oscillations that can occur between the two DC power supplies via the common load path, as uncoordinated voltage regulation occurs, that can damage both power supplies and void their warranty.

Regards,

Ranger1

_________________
2005 LTD CRD RB1 NAV/Htd Leather seats/Amsoil EA filters
SunCoast Mega Trans & Billet TC/PML pan/Aux cooler
Fuel cooler/Lift Pump/10um Pri/Racor R490 2um Sec Fuel Filters
IronMan Lift/Shocks/Provent/Moog ball joints/ V6 Airbox/Fan/Hayden
Cobalt Boost/EGT/Oil/Trans/Volt gauges/Aeroturbine 2525
Yeti Hot Tune/Odessey 65/Samco's/Michelin Defenders


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 2:21 pm 
Offline
Lifetime Member
Lifetime Member

Joined: Tue Sep 18, 2007 7:21 pm
Posts: 3092
Location: Texas
fixed frequency duty-cycle pulsewidth

variable frequency pulse-width

analog E\I sense

contention

_________________
'05 CRD Limited
Pricol EGT, Boost
GDE Hot '11; EDGE Trail switched
SEGR; Provent; Magnaflow;
Suncoast T\C, Transgo Tow'n'Go switch;
Cummins LP module, Fleetguard filter, Filterminder
2.5" Daystar f, OME r; Ranchos; K80767's, Al's lifted uppers
Rubicons, 2.55 Goodyears
Four in a row really makes it go


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 2:25 pm 
Offline
LOST Addict

Joined: Fri Nov 16, 2007 2:09 pm
Posts: 1014
Location: Denmark, Europe
Ranger1 wrote:
Quote:
Putting two alternators in parallel should be a good thing for voltage supply, but since both are limited to supplying 14v you only get 14v. Spikes occur all the time while the alternator is running because you rectify an AC to DC (if higher order harmonics is what you'd call a spike).


Uffe, you seem to be a reasonable fellow judging from your posts. Since I enjoy an honest technical discussion a well as anyone, I'll share my impressions on your statement quoted above. I'm open to discussion on it from you, in fact I'd welcome it. For others who are bored by this kind of post, be warned! It's long!

It sounds as if your talking about steady state dc voltage, at equilibrium, but not accounting for a period of time when the current surges between the two systems, before they reach voltage and current equilibrium. (I've read documents that state that most electronic stress and eventual component failure occurs during initial inrush current stages of power-up). Certainly the alternators are not connected in series, adding their voltages to 28 - 29 volts, but they are feeding two different different batteries, but a common load, with different voltages for short periods of time, connected by cables with resistance, inductance and capacitance. That common load of parallel connected batteries will experience an initial huge inrush of current when the dead vehicle starts and then begins charging, adding its output current in parallel to the other charging system, when measured over microseconds and even milliseconds. The voltage rise that occurs when that increasing current rush encounters inductive components will produce inductive spikes that can reach devices on the system bus without being fully neutralized by the capacitance of the battery, as well as minute periods of time of overvoltage. The spikes will ride on the dc voltage component of the power bus. There will be minute amounts of time, measured in milliseconds or longer, before the alternators can reach their design regulated voltage target, when the voltage can and does surge much higher than it should because two charging sources end up producing excessive current into the same parallel battery load. That is what I'm referring to, not the voltage as measured over a 1, 5 or 10 minute sample period. If the short duration spikes encounter series or parallel properties known as resonance, the spikes can be thousands of times greater than the input voltage, which fortunately will be damped quickly by the battery, but it will exist for minute amounts of time. It works everyday in RF amplifiers, with much smaller currents, by design. If it happens in your charging system to the point of early death of your ECM its bad luck, but still using the same principles.

If this period of non equilibrium were not possible or even common, there would be no phenomena known as hysteresis effects in amplifiers, voltage regulators and other systems where feedback loops take a finite amount of time to stabilize and not oscillate to some degree. In engineering terms I've seen written many times, behavior during this transition period is designated as "undefined." (This effect exists in many systems - in RF systems, one term that describes a variant of this property is AFC hunting. It's effect is similar to your vacuum cruise control, once set, taking some time to reach the desired target, as it overshoots, then undershoots, then finally reaches target speed). The effects of this are short lived(hopefully) and are why you don't suffer electronic voltage damage every single time you jump start a vehicle. There is likely some voltage protection within the ECM, TCM and other sensitive components, but obviously not enough to withstand reverse polarity or excessive voltage. You can prove this without any specific knowledge, but it will cost several hundred dollars. Take your ECM out of the vehicle, connect it to a bench dc power supply and crank it up to 100 volts. Leave it that way long enough and it will permanently damage some internal components, because it's being operated outside of its design parameters for input voltage, similar to whats occurring when jump starting incorrectly. The 100 V pure dc current bench setup will just produce failure faster and more reliably. Since Chrysler doesn't specify what the voltage protection is, in terms of voltage, power and electrical heat dissipation, we simply don't know how well it's protected. They do specify how to jump start a vehicle, right in the owners manual, which should be more helpful to most. You'd think they would spec a self-healing crowbar circuit with a time delay on the power leads inside of the ECM. It would certainly help.


There is a black box way to compare what happens during jump starting, using parallel connected D.C. power supplies to a common load, which is what the two alternators represent in the vehicles connected by jumper cables. Look at the manufactures requirements for connecting parallel dc power supplies, if they don't have a regulating module built-in, designed for that purpose. They'll void your warranty if you do that on their new equipment. Why do the manufacturers state to not connect them in parallel to the same load, unless a load sharing module is used, if they have one available? They will describe the oscillations that can occur between the two DC power supplies via the common load path, as uncoordinated voltage regulation occurs, that can damage both power supplies and void their warranty.

Regards,

Ranger1


Thank you for your kind words Ranger1.

I do understand what you're on about, I work as a control engineer at Vestas (danish company who makes wind turbines) in the converter department. I don't have more than about a years worth of experience, but engineering-wise I understand the basics of electric equipment. Things such as transients while jumpstarting a vehicle surely isn't in my area of expertise.

Few comments though.

To my knowledge, inductive loads do experience a voltage increase when you push reactive currents through it, but we're talking about DC here. The little AC component in the voltage between the cars is normal for both as they are both supplied by the alternators normally.

Alternator control in vehicles isn't in my field either - we use a bit bigger type of "alternator" in my company ;)

You suggest that poor/simple alternator control is what creates the voltage spikes which risks frying the ECM?

I do not have am ECM to test, but I would expect the ECM to use a lower voltage for supply than 12v. When you start a vehicle the battery output voltage drops (how much depends on the short-circuit current of the battery and the draw of the load) and go back up as the load disappears. While the voltage is low the ECM better not reboot because of lack of supply. The shape of the voltage curve is very interesting, as our discussion basically is about what will happen when you start a vehicle with a running altenator.

The cables provide only loading, let's not talk more about their dynamic response, I think it contributes only insignificantly to the problem discussed.

_________________
L.O.S.T forever!
Silver 2002 Skoda Fabia TDI, 235,000km
Former car: Jeep KJ 2003 CRD

DIESEL - saving millions of liters of petrol every day!


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 2:57 pm 
Offline
Lifetime Member
Lifetime Member

Joined: Tue Sep 18, 2007 7:21 pm
Posts: 3092
Location: Texas
A large "ac" surge is present on those long jumper cables each time the starter is engaged

Some circuits in ECM operate at 5v logic levels, some at 12v supply levels -

_________________
'05 CRD Limited
Pricol EGT, Boost
GDE Hot '11; EDGE Trail switched
SEGR; Provent; Magnaflow;
Suncoast T\C, Transgo Tow'n'Go switch;
Cummins LP module, Fleetguard filter, Filterminder
2.5" Daystar f, OME r; Ranchos; K80767's, Al's lifted uppers
Rubicons, 2.55 Goodyears
Four in a row really makes it go


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 3:04 pm 
Offline
Oilburner
Oilburner
User avatar

Joined: Fri Aug 31, 2007 9:54 am
Posts: 2788
Location: Barcelona Spain
Ok ..I admit it...I didn't read everything. :shock:

My believe (or better said: what was once thaugt to me a 100 years ago) is that when you disconnect the good battery from the bad one the alternator suddenly 'reads' a flat battery where a moment ago it was fine.

Smacking open the gates to let the juice flow to the empty battery you may get a power surge frying some electronics in a car.

So before you disconnect the booster or cables turn on high beam and rear windshield defogger. They will chew up the 'surge'.

It's also my believe that modern car electronics (CAN-BUS)are protected up to 36V so it will be hard to fry anything. Ok you can throw one in a fit if you move to fast but that's about it.

On the comment there is a big 'AC' current flowing somewhere:

A car has DC or direct current. The only AC you'll find is within the alternator before the diodes.

_________________
Cherokee 2,5 CRD: sold - Wrangler TJ 2.5: gone - Touareg V10 TDI: new toy

Solo Liberty en Español: Jeepliberty.es


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 4:16 pm 
Offline
Lifetime Member
Lifetime Member

Joined: Mon Oct 17, 2005 7:40 pm
Posts: 1137
Quote:
To my knowledge, inductive loads do experience a voltage increase when you push reactive currents through it, but we're talking about DC here. The little AC component in the voltage between the cars is normal for both as they are both supplied by the alternators normally.


That's exactly the point. A little leftover pulse component from the full-wave rectifier in the alternator won't do any real harm. But in heavy, very fast inrush current situations, whether its from a charging battery to a discharged battery, or two alternators flip-flopping in their charging rates, its no longer pure steady state DC voltage anymore - its a mixture of DC and rapidly changing current and that can produce reactive voltage spikes on small amounts of inductance present in most wire. It's an event that can happen when the conditions are just right. A good perusal of your inverter schematic and operation description may help in showing how dc rapidly becomes pulsed current in a switching design. Pulse its value fast enough and it transfer voltage right over to the secondary of the output transformer.


Regards,

Ranger1

_________________
2005 LTD CRD RB1 NAV/Htd Leather seats/Amsoil EA filters
SunCoast Mega Trans & Billet TC/PML pan/Aux cooler
Fuel cooler/Lift Pump/10um Pri/Racor R490 2um Sec Fuel Filters
IronMan Lift/Shocks/Provent/Moog ball joints/ V6 Airbox/Fan/Hayden
Cobalt Boost/EGT/Oil/Trans/Volt gauges/Aeroturbine 2525
Yeti Hot Tune/Odessey 65/Samco's/Michelin Defenders


Top
 Profile  
 
 Post subject:
PostPosted: Thu Jan 08, 2009 4:37 pm 
Offline
LOST Junkie
User avatar

Joined: Wed Apr 04, 2007 5:21 pm
Posts: 664
Location: Battle Ground, WA
I would add, very briefly, that if your battery is failing, then you are losing the best noise suppressor in your electrical system. If the dead system's battery had failed internally and gone 'high impedance', then any noise from jumper cable arcing (etc) could leave the jumped system with some nasty electrical 'spikes'...

Mark
-
gmctd wrote:
wire

coil

inductor

relay

solenoid

inductive field

collapse

5v = 2400v

_________________
--
2005 Liberty CRD
2004.5 Cummins 5.9L TD, F1s, NV5600 6-speed in a '93 GMC Suburban


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 78 posts ]  Go to page Previous  1, 2, 3, 4  Next

All times are UTC - 5 hours [ DST ]


Who is online

Users browsing this forum: No registered users and 7 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum

Search for:
Jump to:  
Powered by phpBB © 2000, 2002, 2005, 2007 phpBB Group. Color scheme by ColorizeIt!
Logo by pixeldecals.com