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There are 3 horizontal bolts in the tstat housing 2 on the cab side and one on the radiator side + one very obvious bolt on the top of the tstat that secures it to a L shaped clip. If you page through the post about 192 degree thermostats to page 6 there is a picture of service manual removal instructions toward the bottom of the page or you can PM me if you want a "e" copy of the service manual (2006 model yr but mostly the same as for 2005). I've not swapped mine out yet but it looks like it mostly involves getting hoses out of the way and a number of folks have said the gasket removal is a pain.
_________________ Sold to LOST member my 05 Ltd, GDE Stg II turbo + TCM tune, SunCoast TC w. Transgo kit, Steiger window regulators, Samcos, Fumoto valve, 2nd gen filter head with Lub. Spec. bleeder, Hayden clutch & 11 blade fan, inverted spare, P-1 battery, BF Goodrich Long Trail TAs, Etecno1 glow plugs, timing belt at 50K miles/8 yrs
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