msilbernagel wrote:
Alternative to investigate: Upper control arm ball-joint & lower rear control arms.
I had a chain of events that took mine out @ about 130-140k miles.
I think what exacerbated the problem - pounding the rubber parts into failure, was a transmission shifting issue (hard shifts). This was eventually fixed but the damage had been done.
The rear axle has springs, and the primary means of keeping the axle from rotating - top of the pumpkin forward/back and u-joint up/down - are these control arms. Also, they prevent one side or the other from moving forward/back - which causes the jeep to torque steer with accel or decel torque.
They're easy to R&R, but not easy to visually diagnose while in-place. Easiest to check of the lower control arms is the driver's side, as the passenger side is blocked a little by the exhaust.
When lifting the jeep to do this service, place the jack under the rear axle to keep weight on the springs so that the torsion stabilizer has no torque on it when you remove the bolts. If you have a floor jack and stands it shouldn't take 15 minutes to get the LCA dropped for inspection.
Remove the wheel for the side of the car your're working on. Pull the lower shock bolt and move it aside, then pull the rearmost lower control arm bolt. There are two bolts holding a torsion bar to the top of the LCA, loosen them and swing the control arm down to inspect the rubber. If they're hammered it will be quite obvious...
The clunk you hear, if it's not the U-Joints, could well be caused by excessive play in those components.
Removing the upper control arm takes about the same time as either LCA. For the passenger side LCA I placed the floor jack under the muffler and then pushed with my foot (from pass side towards driver side) to get it far enough away to pull the upper/forward LCA bolt.
If you have transmission shifting issues - fix that underlying problem too.
Mark
I checked out the entire front end, and that right rear wheel makes the exact same sound jacked up and pushing in and out, as when you go around a sharp enough turn to make it have the same sound, the left rear wheel has no end play. I am looking how to fix the rear wheel problem, not other causes to look for. Where is TJKJ when you need him?
Thanks