geordi wrote:
You shouldn't need to worry about heat treating simple mild steel (or tool steel) if you are just making the alignment pins. They are NOT FOR TORQUE and can actually cause severe damage to the valve cover and cams if you do try to make them hold against the cam bolt torque.
One of the cams in my valve cover was chipped, and the threads were not good - evidence that the mechanic who replaced my engine did not listen to my instructions. (no surprise there)
I will attempt to get the VM1085 cam clamp scanned by a 3-D laser scanner in the next few days, so that anyone that has access to a CNC (whether on company time or not)

might be able to re-make them.
I recently purchased a small lathe and was thinking about making the pins as a first project - buy some 8.8 metric bolts to fit the threads and turn down the end to size. Now I'm thinking that, while I'm at it, I should machine in a "breakaway" groove, similar to the shackles on a fire system valve. The pin would break before damaging the cam if too much torque were applied to the cam. Of course it would leave the shaft in the valve cover, necessitating removal, but that's better than a busted cam.