Curlybandit wrote:
Given my intended use, I'm hoping experienced Liberry CRD owners can chime in. What things should I be looking out for if I go with this? Any gremlins to be aware of? Is it a bad idea?
Step one: go to the topic about the Noob Guide from Sir Sam. Read it. Read it again. Make sure you really know what you are getting into. That being said, I love my CRD, and just finished resurrecting a second one from the dead.
Gremlins?
Yes, there are gremlins to be tamed.
-The stock TTY head bolts really should be replaced with ARP studs.
This job is best done soon, and in conjunction with a full-on timing belt change. You will need to replace the head gasket as the same time - note that there are 3 different sizes of head gaskets.
-Timing Belt: under NO circumstances is it wise to delay replacing this.
-Electronic/Engine Control Module (ECM): the stock programming is totally crap, with Check Engine Lights (aka.: "CEL") going off frequently. Go to
www.greendieselengineering.com and order the "ECO Tune" ECM. I have that one, and haven't had to replace my Torque Converter ("TC") yet. I get occasional shudder, but not enough to make me replace the TC yet. Mine limits full TQ while in 5th gear in order to preserve the TC. I've put nearly 90,000 miles on it so far, and no complaints. Note that the ECO tune reduces Exhaust Gas Recirc. (EGR) use by some 95+%, eliminating further EGR/CCV soot issues. I cannot emphasize enough how critical the ECM replacement is.
-Thermostat: Stock t-stat fails at about 70-75K mile intervals. There is a fella here (Turbo Diesel Freak) who has painstakingly reverse engineered the OEM t-stat and made an aftermarket version, selling for $450-$475-ish. I'm not sure how many owners have installed it.
Plan B for the failed T-stat is to install either the Stant in-line T-stat or a different in-line housing (here is the one I use:
http://amzn.com/B003NDHHAW ) with a 195° t-stat module. I've used mine for over 60,000 miles with zero issues. I also just installed one of these on my new CRD as well.
-Fuel Filter assembly: Gen 1 unit has air leakage and a potentially dangerous electrical heater issue. The Gen 2 units clears these up. While doing this, it is recommended to install an in-line fuel pump (underside of frame on rear driver's side has good access to the fuel line and the stock wiring) to assist with priming.
-Glow plugs: OEM units are ceramic and *functionally* work well, but there is a breakage risk. There are aftermarket steel-tipped plugs available as well.
-Dipstick: Yes, really. The "full" mark on the dipstick is mislabeled (seriously, Chrysler??). The ACTUAL full mark is 1/4 above the "add" mark. If you fill it to the full mark, then you have overfilled this engine, and now it'll start barking oil out of the CCV valve, into the turbo, eventually filling the intercooler, and sending oil mist into the engine. If you still have the EGR circuit at factory specs, it now adds soot to oil mist, and you pretty much spackle the interior of your intake with soot/oil crud. Yes, really.
-Turbo: some folks tend to have turbo failure at around 120-150K miles. I'm at 168K and am doing okay. My second CRD (I think I'll call it "Ghost", 'cause I brought it back from the dead) had a turbo failure, but it was caused by a secondary issue.
There are more items, but at the end of the day, there are 2 major changes (IMO) that you have to make to have a reliable CRD:
1] ECO tune
2] Drive it like a diesel, not a gasser
I emphasize #2 above. A lot of folks tend to drive these diesels like gasoline cars, and there is, IMO, where a lot of the reliability issues come from. If you drive it hard, it puts a lot of stress on the head (TTY bolts & head gasket issues), as well as the glow plugs.
My recommendation: On start-up, give it 30 seconds before doing anything. Drive it gently, and know your shift points. At 47-ish mph, you are at about 2,000 rpms. Increase to 49 mph for a moment, and let it shift to the next gear, and revs drop to 1500-1600. There is no reason to pound on this engine, and it is not a good idea. Hard acceleration should be reserved for emergency situations, IMO.
Oh, and do you own oil changes. make sure to add ONLY 6.4 quarts of 0W-40 or 5w-40 diesel-approved oil. A lot of us use Rotella T6 synthetic.
YMMV
_________________
"Gunner": 2007 Jeep Grand Cherokee Limited CRD GDE ECO tune Bought 01Apr16 (71K miles)
If you're in New England and need your KJ TB done, PM me.Retired:
Tractor: Dark Khaki '06 CRD Sport, GDE ECO & Trans Tunes, 2.5" lift + 245/75r16. - Sold 27Apr16
Ghost: Silver '06 KJ CRD Limited, bunch of goodies done - Sold 18Apr16