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| Adding Intank Fuel Pump wiring to connectors http://www.lostjeeps.com/forum/phpBB3/viewtopic.php?f=98&t=92300 |
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| Author: | TURBO-DIESEL-FREAK [ Sat May 07, 2022 7:56 pm ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
THANK YOU FOR POSTING THIS, WWDIESEL! |
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| Author: | Elementaltoad [ Wed Sep 14, 2022 11:31 am ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
Could you repost this image, I am about to do this install and it would be greatly appreciated, thanks! Images Updated! Moderator |
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| Author: | Turboman280 [ Tue Aug 27, 2024 6:31 pm ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
Thanks! Some of us are just catching our CRD's up and the OEM and sasquatch harnesses are not available at the moment. |
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| Author: | Turboman280 [ Wed Sep 04, 2024 5:00 pm ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
In addition this helped me troubleshoot my dead fuel gauge, which ended up being a rodent chewed signal wire up near the FCM |
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| Author: | WWDiesel [ Thu Jul 09, 2026 12:01 am ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
Well you are definitely making the right move! The great thing about installing an "INTANK" fuel pump is that it puts the entire fuel feed system to the CP3 injection pump under about 12-15 psig pressure so if there are any leaks anywhere, they will become self-evident very quickly as they will leak fuel out instead of allowing air to be sucked in. Inline pumps are ok for a short time fix, but they still have the problem of if there is a leak anywhere between the inline fuel pump and the fuel tank, the inline fuel pump will still suck air into the system which is very BAD on the CP3 injection pump and on the injectors themselves. FYI: The push on hose connections between the fuel tank and the metal lines on the body were designed to seal under pressure, not vacuum. Mopar should have never used them on these vehicles without an intank fuel pump. The push on hose fittings will seal just fine with an intank fuel pump as they will be under pressure instead of vacuum. The push on fittings are a carryover from the gas-powered vehicles that have a much higher pressure intank fuel pump. Here is a website that details and walks you through all the steps to install the intank fuel pump and modify the wiring harness by adding the two additional wires into the connectors to power the fuel pump. It also shows you how to add the APEX terminals to the wire ends. Airtex E7181M In-tank Lift Pump 2005 Jeep Liberty CRD (very similar for 2006) https://www.auerbach.ca/kj/lift_pump/default.html Here is a YouTube Video that goes through the intank fuel pump install: https://www.youtube.com/watch?v=PLIQeemtQE0 Quote: Wire Terminals Information: Aptiv APEX (formerly Delphi) 2.8 Series Terminals 16 AWG to 14 AWG Bulk Automotive Connectors. 2 female and 1 male pins required & one 1/4" ring terminal for ground wire to body under rear seat. Mouser Electronics, Inc. Male, 14-16 gauge wire, Mouser Part #829-10757692-L https://www.mouser.com/c/connectors/aut ... 10757692-L Female, 14-16 gauge wire Mouser Part # 829-15509075-L https://www.mouser.com/c/connectors/aut ... 15509075-L If you need any more help, just let me know.
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| Author: | flman [ Fri Jul 10, 2026 7:06 am ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
Thanks WW, I think I'll buy a membership. Edit, I tried and got this on the donation, You do not have the required permissions to read topics within this forum. Never mind, found the paypal link. |
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| Author: | flman [ Fri Jul 17, 2026 5:19 pm ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
Got my pump in today, and tested, now all I have to do is fill up the tank, pull the old inline one out under the hood, that was not working anymore, change the filter, and test drive. Took me 5 hours on a lift with Oh Fvck. Tank had 10 gallons of fuel left in it, I used an old Cummins Freightliner inline pump under the hood until it stopped pulling fuel and thought I was done. On the way down it snapped the connectors at the old sending unit, broke a rusty fuel supply tube, and ripped the sender wires off, and broke the vent tube off on the right side. Managed to fix all of that with stuff in the shop. No wonder I was getting the large fuel leak every time I hammered it, Hot Tune with CP3 doing all the sucking, don't work well. |
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| Author: | WWDiesel [ Sat Jul 18, 2026 3:38 am ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
How does it run now? Can you tell any difference? The one thing I noticed back in 2013 when I installed my intank Carter pump, the engine idled more smoothly and it seemed to have a little bit better response to the go pedal. |
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| Author: | flman [ Sat Jul 18, 2026 6:36 am ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
I didn't start it yet, but I converted the auerbach write up to PDF. Old web pages have a way of disappearing. A couple of the links are dead, but the image you posted for the connector worked just fine. No way to attach it here? |
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| Author: | flman [ Sun Jul 19, 2026 9:00 am ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
WWDiesel wrote: How does it run now? Can you tell any difference? The one thing I noticed back in 2013 when I installed my intank Carter pump, the engine idled more smoothly and it seemed to have a little bit better response to the go pedal. I took her out for the maiden voyage, my old Jeep is back again, step on the skinny and she moves, no more large fuel leak code. I got by just fine with an inline for years, but with the fuel gauge not working, it was time to drop the tank anyways. There are no more OE style lift pumps, now made in China, I was not able to use the old float arm, but I made sure it was sitting same level as the old one on E. It seems accurate enough, 5 gallons brought it to 1/4 of a tank. Running with no pump, I couldn't keep up with the Semis on the interstate hills, LOL. |
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| Author: | flman [ Sun Jul 19, 2026 1:31 pm ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
https://www.jegs.com/i/Carter/180/P76148M/10002/-1 |
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| Author: | WWDiesel [ Mon Jul 20, 2026 1:23 pm ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
Amazon Carter Electric Fuel Pump Module Assembly 12V https://www.amazon.com/Carter-P76148M-Fuel-Module-Assembly/dp/B001UCASNQ |
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| Author: | flman [ Tue Jul 21, 2026 8:41 am ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
Yep, even on the Carter website. Oh well, if my China pump fails, it will be no biggy to make the swap 2nd time around. https://carterengineered.com/fuel-pump- ... -522266436 |
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| Author: | flman [ Tue Jul 28, 2026 12:58 pm ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
darn, Chitty China pump didn't last through one tank of fuel. Got the large fuel leak, the relay under the hood is hot, meaning we have current, and no fuel coming out of the bleeder. I wish I knew about getting the Carter. On order now, and the Chitty pump will be returned for a refund. Funny it was doing a shaky idle, and could not get any rpms in park, then I shut her down, tried again later, and she was running and revving up fine, maybe that pump gets stuck when it warms up. I'll give the bleeder a try again to make sure. I can hear the pump running under the hood, until the 20 second time out, maybe something broke in the unit, like a line, or a connection? No fuel leaking outside. |
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| Author: | flman [ Sat Aug 01, 2026 11:52 am ] |
| Post subject: | Re: Adding Intank Fuel Pump wiring to connectors |
Now even the Carter is made in China, wish me luck...
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