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NUMBER: 18-007-05
GROUP: Vehicle Performance
DATE: February 03, 2005
FOR MARKETS OUTSIDE OF THE UNITED STATES AND CANADA, THE FLASH
FILES AND REPROGRAMMING INSTRUCTIONS WILL BE AVAILABLE ON ITIL/ISIS
DVD MARCH, 2005.
SUBJECT:
Flash: Improved Driveability And Erroneous DTC's
OVERVIEW:
This bulletin involves selectively erasing and reprogramming the Engine
Control Module
(ECM) with new software.
MODELS:
2005 (KJ) Cherokee (International Markets)
NOTE: This bulletin applies to Cherokee vehicles equipped with a 2.8L diesel
engine
(sales code ENR) built before February 13, 2005 (MDH 0213XX).
SYMPTOM/CONDITION:
The customer may experience one of more of the following driveability and/or
erroneous
Diagnostic Trouble Codes (DTC's).
Driveability conditions:
. Hesitation during light throttle acceleration.
. Engine surge at low speed steady-state operation.
. Driveline vibration under light load.
. Glow plug/lamp duration too short on cold start.
Erroneous DTC's:
. P0087 - Fuel Rail Pressure Malfunction Pressure Too Low.
. P0093 - Fuel Rail Pressure Malfunction Maximum Positive Deviation.
. P0101 - MAF Sensor Signal Deviation Faults.
. P0234 - Boost Pressure Sensor Negative Deviation.
. P0299 - Boost Pressure Sensor Positive Deviation.
. P0300 - Misfire Detected.
. P0401 - EGR Solenoid Circuit Negative Deviation.
. P0402 - EGR Solenoid circuit Positive Deviation.
. P0513 - SKIM System Faults.
. P0560 - ECM Voltage Too High Or Too Low.
NUMBER: 18-007-05
GROUP: Vehicle Performance
DATE: February 03, 2005
. P0564 - Speed Control Switch #1 Signal Circuit Faults.
. P0585 - Speed Control Plausibility Between Sw #1 and #2.
. P0589 - Speed Control Switch #2 Signal Circuit Faults.
. P1001/P1002 - Engine Off Timer Faults.
. P2296 - Fuel Pressure Solenoid Short Circuit.
DIAGNOSIS:
Using a Scan Tool (DRBIII®) and the appropriate Diagnostic Procedures,
verify all engine
systems are functioning as designed. If DTCs are present record them on the
repair order
and repair as necessary before proceeding further with this service
bulletin.
If the vehicle operator describes or experiences the Symptom/Condition,
perform the
Repair Procedure.
PARTS REQUIRED:
Qty. Part No. Description
1 04275086AB Label, Authorized Modification
SPECIAL TOOLS/EQUIPMENT REQUIRED:
NPN Battery Charger
CH2002 General Purpose Interface Bus Cable Assembly
CH6000A Scan Tool (DRBIII®)
CH7000A/7001A J1962 Cable with red DRBIII® connector
ITIL/ISIS PC
NOTE: An updated J1962 cable has been released. This cable has a red colored
connector at the DRBIII® connection. Use this cable whenever a flash is
being performed.
REPAIR PROCEDURE FOR VEHICLES USING DRBIII®:
NOTE: Whenever a controller is programmed, the software in the DRBIII®; must
be
programmed with the latest revision level available.
NOTE: If this flash process is interrupted/aborted, the flash should be
restarted and
then follow the directions on the DRBIII®.
1. Before beginning the reprogramming procedure, remove any old flash
reprogramming
files from the DRBIII® memory. To clear the memory from the MAIN MENU:
a. Simultaneously press the "MORE" and "YES" keys.
b. A screen will appear requesting a "COLD BOOT".
c. Follow the on screen instructions by selecting the "F4" key.
d. When the DRBIII® reboots to the MAIN MENU, proceed to Step #2
2. With the ignition switch in the "RUN" position, determine the original
part number of the
ECM currently in the vehicle. Using the DRBIII® select:
a. "DRBIII® Standalone"
b. "1998 - 2005 Diagnostics"
18-007-05 -2-
c. "All (Except Below)"
d. "Engine"
e. "Module Display"
f. Record the "ECM part #" on the repair order for later reference.
g. Disconnect the DRBIII® from the vehicle.
h. Connect the DRBIII® to the ITIL/ISIS PC and NULL modem cable.
3. Log into DealerCONNECT. Proceed to: Service / Repair - Flash.
4. Select vehicle Year, Model, and Engine. Then select the "Submit" button
at the bottom
of the screen.
5. Compare calibration part number available to the module part number
recorded
earlier. Select the new calibration if applicable.
6. Download the new calibration to the PC.
7. Using the "DRBIII - WINFLASH II" application on the PC, download the
flash
calibration file to the DRBIII® from the PC.
8. Disconnect the DRBIII® from the PC and NULL modem cable.
9. Open the hood, install a battery charger and verify that charging rate
provides
approximately 13.5 volts.
10. Connect the DRBIII® to the vehicle.
11. Turn the ignition to the "Run" position (engine not running).
12. Download the flash from the DRBIII® to the vehicle. Using the DRBIII®
select:
a. "Vehicle Flash"
b. Follow the directions on the DRBIII® screen. When the flash process is
complete,
proceed to the next step.
NOTE: Due to the ECM programming procedure, a DTC may be set in other
modules
(TCM, BCM, MIC, SKIM, etc.) within the vehicle, if so equipped. Some DTC's
may cause the MIL to illuminate. Check all modules using "Module Scan",
record the DTC's, and erase these DTC's prior to returning the vehicle to
the
customer. Erase any DTC's in the ECM only after all other modules have had
their DTC's erased.
NOTE: The following step is required by law.
13. Type the necessary information on the "Authorized Modification Label"
p/n
04275086AB and attach near the VECI label (Fig. 1).
-3- 18-007-05
Fig. 1 AUTHORIZED MODIFICATION LABEL
1 - POWERTRAIN CONTROL MODULE P/N (INSERT P/N) USED
2 - CHANGE AUTHORITY: TSB XX-XXX-XX
3 - DEALER CODE: XXXXX
4 - DATE: XX-XX-XX
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No: Description Amount
08-19-46-97 Reprogram Engine Control Module 0.8 Hrs.
FAILURE CODE:
FM Flash Module
_________________ 91 MB 300D 2.5L Turbo. Her's
05 MB E320 CDI. Mine
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