It is currently Sat Oct 11, 2025 5:56 pm

All times are UTC - 5 hours [ DST ]




Post new topic Reply to topic  [ 7 posts ] 
Author Message
 Post subject: GM Diesels...a good read
PostPosted: Wed Feb 14, 2007 2:03 pm 
Offline
LOST Junkie

Joined: Mon Aug 07, 2006 10:10 am
Posts: 634
Location: Laurel, MD
Copied From:

http://en.wikipedia.org/wiki/List_of_GM_engines#Diesel



The history of Diesel engines at General Motors has not been positive. In the face of the 1970s 'gas crisis', GM turned to Diesel power for economic benefit, directing the Oldsmobile division to develop a V6 and two V8 engines, to be shared with all divisions.

These Diesel engines were designed to fit into the engine bays of gasoline powered automobiles, but despite popular belief, they were not "converted" gasoline engines. Oldsmobile's diesel engines, the 5.7 L LF9 and 4.3 L LF7 V8s and 4.3 L LT6/LT7/LS2 V6, were notoriously unreliable, particularly in the earliest versions, though reliability had improved by the early 1980s with the advent of the DX block, along with better fuel filtering and water separators. Many of the reliability issues these engines developed were a combination of faults not just related to design. Many of these engines suffered major malfunctions from poor quality fuel, mechanics not properly trained in diesel repair, and even improper owner service and maintenance. Although over one million were sold between 1978 and 1985, the failure rate of GM's engines ruined the reputation of Diesel engines not just built by GM, but overall in the United States market. Eventually, a class action lawsuit resulted in an arbitration system under the supervision of the Federal Trade Commission where consumers could claim 80% of the original cost of the engine in the event of a failure.

The Oldsmobile 5.7 liter engines experienced a wide gamut of malfunctions. One of the common failures was with crankshaft bearings. This was frequently attributed to owners and maintainers running the engines on SG rated oil (intended for gasoline engines), versus CD oil (intended for Diesel engines). This prompted GM to introduce the DX block, which had larger oil passages and a higher volume oil pump, so that the engines could tolerate low-grade oils. These engines also suffered from blown head gaskets, warped heads, bad injector pumps, and bad injectors. The beginnings of these problems can be attributed to poor quality diesel fuel that may have contained water or other contaminants. These materials would damage the inside of the injector pump, and then eventually clog injectors. If water was injected into the engine, it could cause a "hydrolock" which would blow head gaskets and bend valves because water cannot be compressed. This was the reason GM equipped later cars with water detectors and double filtration systems on their vehicles.

When a hapless owner took the vehicle in for repair, the mechanic would resurface the head, making it thinner, install a new head gasket, and then reuse the old, stretched-out fasteners. It would not be but a few thousand miles, and the vehicle was in the shop again for head gasket failure or a warped head. The frustrated owner would frequently just get the shop to convert the engine to gasoline after a few repeated failures like this. As a side note, these diesel engine blocks were frequently sought by hot-rodders to build high-performance gasoline engines because of their extra heavy duty components which would withstand extreme horsepower.

In the 1980s and 1990s GM produced the 6.2 L and 6.5 liter V8 Diesels for use in light trucks and in the HMMWV.

Today, GM uses Diesel engines from Isuzu Duramax (for trucks) but offers no domestic Diesel passenger cars. General Motors' Opel division is one of the leading proponents of Diesel cars in Europe, however. In the 1970s, Opel developed the first Opel Diesel engine ever. This 2.1-litre engine made some records in a car specially built for this purpose, the Opel Rekord D (2100 ccm, 60 hp). Later versions were used in the Rekord E and the Ascona B. Vehicles using these engines could be identified by a little "hill" in their hoods. Without this "hill" in the hood, the space for the engine would have been too small. Kadett D, E and Ascona B and C models also used an Opel engine (1600 ccm, 54 hp). Later Isuzu engines were installed, namely for the Corsa A (1500 ccm, 50 hp and 1500, turbo, 67 hp) as well as for the Kadett E and Vectra A (Vectra A TD: 82 hp).

Opel today uses common rail direct injection engines designed and produced by Fiat S.p.A and Isuzu. Ownership of both designs was acquired by GM in 2005, and a new GM Powertrain division in Turin, Italy (home of Fiat) was founded to manage these assets. The Fiat Diesel engine has 1900 ccm, but before this cooperation, Opel had already developed two own engines, namely 2-litre Diesels with 82 and 100 hp; which were installed mostly in the Vectra B. GM Daewoo recently licensed two common rail designs from VM Motori.

Many of the failures and complaints GM endured have shaped the design of Diesel engines today to be quite reliable and good performing engines. Today's Diesels have excellent fuel filtration systems to minimize failures of injection systems. Many manufacturers require owners to use specific types of oils in their diesel engines, and the use of these oils must be proven for warranty claims (Volkswagen TDI). Drivers also complained of the lack of power, unpleasant noise, and the dirty, smelly exhaust from early GM diesels. Today's diesels with common-rail injection tackle all these shortcomings. They are extremely efficient, yet provide significantly more power than older diesels, and they do so with significantly less pollution and noise. Today's dealer mechanics have also undergone the proper training to service the engines properly.

_________________
06.5 Jetta TDI PKG 2 - Silver/Anth


Top
 Profile  
 
 Post subject: Re: GM Diesels...a good read
PostPosted: Wed Feb 14, 2007 2:14 pm 
Offline
Banned For Abuse on LostJeeps.com

Joined: Mon Feb 05, 2007 2:44 pm
Posts: 1856
Location: Buena Vista, CO
no-blue-screen wrote:
Copied From:

http://en.wikipedia.org/wiki/List_of_GM_engines#Diesel



The history of Diesel engines at General Motors has not been positive. In the face of the 1970s 'gas crisis', GM turned to Diesel power for economic benefit, directing the Oldsmobile division to develop a V6 and two V8 engines, to be shared with all divisions.

These Diesel engines were designed to fit into the engine bays of gasoline powered automobiles, but despite popular belief, they were not "converted" gasoline engines. Oldsmobile's diesel engines, the 5.7 L LF9 and 4.3 L LF7 V8s and 4.3 L LT6/LT7/LS2 V6, were notoriously unreliable, particularly in the earliest versions, though reliability had improved by the early 1980s with the advent of the DX block, along with better fuel filtering and water separators. Many of the reliability issues these engines developed were a combination of faults not just related to design. Many of these engines suffered major malfunctions from poor quality fuel, mechanics not properly trained in diesel repair, and even improper owner service and maintenance. Although over one million were sold between 1978 and 1985, the failure rate of GM's engines ruined the reputation of Diesel engines not just built by GM, but overall in the United States market. Eventually, a class action lawsuit resulted in an arbitration system under the supervision of the Federal Trade Commission where consumers could claim 80% of the original cost of the engine in the event of a failure.

The Oldsmobile 5.7 liter engines experienced a wide gamut of malfunctions. One of the common failures was with crankshaft bearings. This was frequently attributed to owners and maintainers running the engines on SG rated oil (intended for gasoline engines), versus CD oil (intended for Diesel engines). This prompted GM to introduce the DX block, which had larger oil passages and a higher volume oil pump, so that the engines could tolerate low-grade oils. These engines also suffered from blown head gaskets, warped heads, bad injector pumps, and bad injectors. The beginnings of these problems can be attributed to poor quality diesel fuel that may have contained water or other contaminants. These materials would damage the inside of the injector pump, and then eventually clog injectors. If water was injected into the engine, it could cause a "hydrolock" which would blow head gaskets and bend valves because water cannot be compressed. This was the reason GM equipped later cars with water detectors and double filtration systems on their vehicles.

When a hapless owner took the vehicle in for repair, the mechanic would resurface the head, making it thinner, install a new head gasket, and then reuse the old, stretched-out fasteners. It would not be but a few thousand miles, and the vehicle was in the shop again for head gasket failure or a warped head. The frustrated owner would frequently just get the shop to convert the engine to gasoline after a few repeated failures like this. As a side note, these diesel engine blocks were frequently sought by hot-rodders to build high-performance gasoline engines because of their extra heavy duty components which would withstand extreme horsepower.

In the 1980s and 1990s GM produced the 6.2 L and 6.5 liter V8 Diesels for use in light trucks and in the HMMWV.

Today, GM uses Diesel engines from Isuzu Duramax (for trucks) but offers no domestic Diesel passenger cars. General Motors' Opel division is one of the leading proponents of Diesel cars in Europe, however. In the 1970s, Opel developed the first Opel Diesel engine ever. This 2.1-litre engine made some records in a car specially built for this purpose, the Opel Rekord D (2100 ccm, 60 hp). Later versions were used in the Rekord E and the Ascona B. Vehicles using these engines could be identified by a little "hill" in their hoods. Without this "hill" in the hood, the space for the engine would have been too small. Kadett D, E and Ascona B and C models also used an Opel engine (1600 ccm, 54 hp). Later Isuzu engines were installed, namely for the Corsa A (1500 ccm, 50 hp and 1500, turbo, 67 hp) as well as for the Kadett E and Vectra A (Vectra A TD: 82 hp).

Opel today uses common rail direct injection engines designed and produced by Fiat S.p.A and Isuzu. Ownership of both designs was acquired by GM in 2005, and a new GM Powertrain division in Turin, Italy (home of Fiat) was founded to manage these assets. The Fiat Diesel engine has 1900 ccm, but before this cooperation, Opel had already developed two own engines, namely 2-litre Diesels with 82 and 100 hp; which were installed mostly in the Vectra B. GM Daewoo recently licensed two common rail designs from VM Motori.

Many of the failures and complaints GM endured have shaped the design of Diesel engines today to be quite reliable and good performing engines. Today's Diesels have excellent fuel filtration systems to minimize failures of injection systems. Many manufacturers require owners to use specific types of oils in their diesel engines, and the use of these oils must be proven for warranty claims (Volkswagen TDI). Drivers also complained of the lack of power, unpleasant noise, and the dirty, smelly exhaust from early GM diesels. Today's diesels with common-rail injection tackle all these shortcomings. They are extremely efficient, yet provide significantly more power than older diesels, and they do so with significantly less pollution and noise. Today's dealer mechanics have also undergone the proper training to service the engines properly.




Yup, I had always heard that the early GM diesels were generic. Same way as in the older Mustangs. The Mexican 289 V8 engine was beefier because their moulding techniques were not as refined as ours, so those engines got a little thicker design and were desireable for raceing applications.

_________________
2006 Sport CRD

Could the Aztecs have known, that in 2012 after a 4 year experiment, our country would cease to exist?


Top
 Profile  
 
 Post subject:
PostPosted: Thu Feb 15, 2007 3:01 am 
Offline
LOST Newbie

Joined: Sat Jan 06, 2007 4:38 am
Posts: 60
Location: LaCrosse, WI
Good post.

too bad the engine isn't the problem for the most part. It's the historicly poor DC auto trans behind it that is failing for the most part.

_________________
formaly 2005 CRD sport w/True Flow air filter

currently 2006 Dodge Ram Mega Cab 4X4 2500 CTD


Top
 Profile  
 
 Post subject:
PostPosted: Thu Feb 15, 2007 11:49 am 
Offline
LOST Member

Joined: Tue Jan 31, 2006 4:16 pm
Posts: 282
Location: Upper Midwest USA
G-funk wrote:
Good post.

too bad the engine isn't the problem for the most part. It's the historicly poor DC auto trans behind it that is failing for the most part.


Plus the service network, in general, is not prepared/trained to work on our CRD's. Fortunately, I think my dealer is pretty good as they also service a fair amount of Dodge Cummins diesels.

A while back I called two Jeep dealers near where I work to inquire about a fuel filter change for my CRD. One service dept stated that the CRD's fuel filter is located in the gas tank and never needed to be replaced. I asked if this was also true for my CRD and they replied "yes". :roll:

The other Jeep dealer stated they didn't think they would know how to do it as they have never done that before. :?

_________________
2006 Liberty Limited CRD Bright Silver Metallic (NOW SOLD)
All Recalls Performed
100k extended warranty
Fumoto Oil Drain Valves (Oil Pan & Transfer Case)
V6 Airbox Mod
New Driveshaft, New EGR
2003 Wrangler Sport 4.0L, Bright Blue
2007 Wrangler Sahara Unlimited 4 Door, Red Rock Crystal Pearl WOW!!!


Top
 Profile  
 
 Post subject:
PostPosted: Thu Feb 15, 2007 2:13 pm 
Offline
LOST Newbie

Joined: Sat Jan 06, 2007 4:38 am
Posts: 60
Location: LaCrosse, WI
KJbob wrote:
G-funk wrote:
Good post.

too bad the engine isn't the problem for the most part. It's the historicly poor DC auto trans behind it that is failing for the most part.


Plus the service network, in general, is not prepared/trained to work on our CRD's. Fortunately, I think my dealer is pretty good as they also service a fair amount of Dodge Cummins diesels.

A while back I called two Jeep dealers near where I work to inquire about a fuel filter change for my CRD. One service dept stated that the CRD's fuel filter is located in the gas tank and never needed to be replaced. I asked if this was also true for my CRD and they replied "yes". :roll:

The other Jeep dealer stated they didn't think they would know how to do it as they have never done that before. :?


that still blows my mind. I know some guys that worked for a few different DC dealers in service and they have guys that all they do is change head gaskets in every Dodge Neon that comes in, yet they can't have a guy look over a service manual for us.

_________________
formaly 2005 CRD sport w/True Flow air filter

currently 2006 Dodge Ram Mega Cab 4X4 2500 CTD


Top
 Profile  
 
 Post subject:
PostPosted: Thu Feb 15, 2007 9:20 pm 
Offline
LOST Newbie

Joined: Sat Jun 24, 2006 7:45 am
Posts: 61
Location: South Carolina
Quote:
The other Jeep dealer stated they didn't think they would know how to do it as they have never done that before.


Better that they admit their ignorance, rather than screwing up your Jeep trying to do something that they don't know how to do.

_________________
2006 CRD Limited, pretty much optioned out
DOB March 13, 2006
"Raging Inferno" red


Top
 Profile  
 
 Post subject:
PostPosted: Fri Feb 16, 2007 11:22 am 
Offline
LOST Member

Joined: Tue Jan 31, 2006 4:16 pm
Posts: 282
Location: Upper Midwest USA
SCKJCRD wrote:
Better that they admit their ignorance, rather than screwing up your Jeep trying to do something that they don't know how to do.


I think what would be better than basically saying "Gee, I don't know" would be to have properly trained technicians that can work on ALL vehicles that the dealership sells. Either that or the dealership could hang another sign outside their service center that says "We don't service what we sell." :roll:

Is this really too much to ask for?

_________________
2006 Liberty Limited CRD Bright Silver Metallic (NOW SOLD)
All Recalls Performed
100k extended warranty
Fumoto Oil Drain Valves (Oil Pan & Transfer Case)
V6 Airbox Mod
New Driveshaft, New EGR
2003 Wrangler Sport 4.0L, Bright Blue
2007 Wrangler Sahara Unlimited 4 Door, Red Rock Crystal Pearl WOW!!!


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 7 posts ] 

All times are UTC - 5 hours [ DST ]


Who is online

Users browsing this forum: No registered users and 46 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum

Search for:
Jump to:  
Powered by phpBB © 2000, 2002, 2005, 2007 phpBB Group. Color scheme by ColorizeIt!
Logo by pixeldecals.com