midwest wrote:
I'd have to see 24 mpg at 70 mph in a heavy-duty 4x4 to believe it.
Well, I don’t know how to prove the mileage to you unless you were here for the ride and had your calculator in hand to figure it yourself. But I can assure you, it is beyond reasonable, provable, probable, and applicable. I have done literally hours and hours of research and have met others who are receiving the same results. I do not know anyone who is running my exact setup, but I can show you some of my upgrades and link you to the sources. I think you will be amazed to read and research the material I will be posting.
Let’s start by replacing the factory muffler with an aeroturbine. A true muffler with real technology. Most everybody report a 1.5 - 2.5 mpg increase depending on transmission, rear-end, driving conditions, and naturally the driver. NOTE: Keep the Catalytic Converter, the computer seems to allow over fueling if you take it off. Keep the factory 4” exhaust, it is already mandrel bent and designed very well.
http://rightond.com/
The next important factor is more cool air. The PSM for the Cummins outperforms aftermarket shielded boxes and delivers all the air that the factory motor can digest. At this point the most restricted factor is the air filter.
http://www.dieselpowerproducts.com/cool_power
As mentioned above, replace the factory air filter with an efficient air filter. Amsoil is 98% efficient at 15 micron. This, in my opinion, is the best on the market.
http://www.amsoil.com/storefront/eaa.aspx
Now that we have a better air inlet and a better flowing filter, we now need to get the cool air to the engine. This is many times overlooked, yet essential to retain the cool air which delivers optimum performance resulting in more power and better fuel economy. This is where the COOL HOSE comes into play.
http://www.dieselpowerproducts.com/air1
All the necessary Cool air is there, but lets make it even more efficient with a Turbo Air Guide (TAG. III) The TAG will send more air flow to the compressor wheel in the turbo.
http://www.dieselpowerproducts.com/tag
Okay, now we need more power without jeopardizing more fuel. Here is the best that I have found.
10 % Fuel Savings = 30 Cents A Gallon.
- Equates Up to 4 MPG.
110 Extra Horses !
- Better in Traffic Response Time.
220 ft. lbs. of Torque !
- Lets You Move Loads Safer.
Low Exhaust Gas Temps.
- Cooler Engine / Longer Engine Life.
Or
15 % Fuel Savings = 50 Cents A Gallon.
- Equates Up to 5 MPG.
85 Extra Horses !
- Better in Traffic Response Time.
160 ft. lbs. of Torque !
- Lets You Move Loads Safer.
Low Exhaust Gas Temps.
- Cooler Engine / Longer Engine Life.
http://www.morepowerlessfuel.com/
Keeping the transmission, engine, and gears cool also helps fuel economy. I run Amsoil Series 3000 5W-30 in my 12 Quart capacity Cummins. Amsoil ATF in the Power Steering, Trany, and Transfer case. And Amsoil Severe Lube in the front and rear differentials.
http://www.amsoil.com/storefront/hdd.aspx
Sorry for taking so much space, but this is valuable info which also applies to the CRD. My point is: 24 mpg at 70 mph with a 4x4 Cummins is not only possible, but there are guys who are getting 26 mpg running empty with a 4x4 1 ton dually. Educating yourself, seeking the right knowledge, and avoid taking all advertising as gospel is a good start. I’m still researching shift kits and Torque Converter upgrades which will increase fuel economy as well.