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PostPosted: Mon Feb 04, 2008 11:53 am 
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Location: Saylorsburg, PA
Hi all,

Mike (TheTDIWagonGuy) emailed me some pictures of his prototype CCV filter for the CRD:

TheTDIWagonGuy CCV filter for CRD pics

It's "1.jpg" through "4.jpg". The goal is to mount the filter vertically next to the radiator, beside/in front of the airbox. The inlet is at the bottom, outlet at the top, and the drain is turned to allow easy access given the mounting space.

- Chris

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2006 CRD Sport
Suncoast TC, Transgo shift kit, Inmotion, ORM, EHM, Magnaflow SS exhaust, Fumoto valve, EVIC added, Hensley TruControl brake controller, Pirelli Scorpion ATR LR-D in spring/summer/fall, FIA winter front and Blizzaks in winter


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PostPosted: Mon Feb 04, 2008 12:18 pm 
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Location: Sin City USA
cool... how much $$$$ :D

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other mods coming soon...


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PostPosted: Mon Feb 04, 2008 12:53 pm 
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This seems to have great possiblities. Any chance that the TDIWagonGuy send us pictures of the installation process ?


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PostPosted: Mon Feb 04, 2008 11:27 pm 
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0311_DoC wrote:
cool... how much $$$$ :D


The price including postage to the US is $52. I won't be able to do the install instructions since I lack a CRD to put it in. :wink:


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PostPosted: Tue Feb 05, 2008 12:21 am 
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TheTDIWagonGuy wrote:
0311_DoC wrote:
cool... how much $$$$ :D


The price including postage to the US is $52. I won't be able to do the install instructions since I lack a CRD to put it in. :wink:
I don't know about TDIs, but plumb it with 3/4" hose fittings.

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PostPosted: Tue Feb 05, 2008 1:09 am 
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Turbo Tim wrote:
When I had those clear reinforced hoses on mine, I noticed that there was an oil film on top of the engine. Then one day it popped off. Then I figured out what was happening.
The under hood temperatures were so hot that the hoses would collapse. Depending on where the turns were and how it was routed, it had no choice but to collapse and kink.
That’s when I went to the hydraulic suction hose. No more problems.


I can vouch that this happens no matter how you route the hoses if it is hot enough. I had this issue last summer-- but not a problem at all during the winter. The summer here in Phoenix is hotter than most of you will see.

I also find that the bottom cap of the collector will dribble the oil out, no matter how tight I make it (even with some teflon tape). I call it my frame rail lubricator.


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PostPosted: Tue Feb 05, 2008 1:15 am 
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Location: Colorado
that thing looks huge.. why so big?... and what is the filter element?

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'05 Limited CRD Inferno Red Pearl Coat
Home made provent installed @ 35443, SEGR installed @ 35466, Fumoto valve @ 37500, trans and transfer case skid, In tank pump installed @ 43500, Suncoast TC & Transgo Shift Kit @ 44730, EGT, Boost, Trans temp gauges, Samco hoses, Rebuilt Trans w/ HD454RFE kit @ 56K, Inmotion Stage 2 @ 56K


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 Post subject:
PostPosted: Tue Feb 05, 2008 8:18 am 
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Location: Saylorsburg, PA
05infernoCRDL wrote:
that thing looks huge.. why so big?...


Why thank you - I guess mine's bigger than yours, huh?

For this prototype, I opted to ask for as big a size as I think I could install next to the radiator. I did this to handle the higher crankcase pressures when towing. Seriously, it may look big in the pictures but it's just the size of your average aerosol spray can. Plus, it will be out of sight and out of mind being mounted next to the radiator. Hold a 12" x 2" aerosol can down in the cavity next to the radiator and you will see what I mean. I think the install will be cleaner than the Provent installs which never seem to be able to blend into the engine bay.

- Chris

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Used to own:
2006 CRD Sport
Suncoast TC, Transgo shift kit, Inmotion, ORM, EHM, Magnaflow SS exhaust, Fumoto valve, EVIC added, Hensley TruControl brake controller, Pirelli Scorpion ATR LR-D in spring/summer/fall, FIA winter front and Blizzaks in winter


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 Post subject:
PostPosted: Sat Mar 28, 2009 5:28 pm 
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Location: London, England
Hi - how has this been going? Did this get up and running, and has anyone got one fitted? I live in England, but it's a mod I'd be interested in.

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Light Khaki 2.8CRD: TJM alloy bumper; Skid Row &Asfir skids;ext. breathers; SAMCO hoses; Grabber At3 235/70/16; Fumoto; Euro TC; Odyssey PC1500;GDE FTEcotune; OME lift; lightforce driving lights;ARB diff cover;nylon fan+Hayden2905;ss vortex exhaust; Airflow snorkel; Frontrunner roofrack; rock rails


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 Post subject:
PostPosted: Sun Mar 29, 2009 12:33 am 
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Location: Colorado Springs Colorado
I would be very interested to see how this is going. I would like one of these if they are working well. Looks like if it was painted up real well and installed well it could almost look factory.

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 Post subject: Truck bed coating works great
PostPosted: Sun Mar 29, 2009 9:57 am 
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When I made mine last year, I did not like the white PVC with purple cleaner stains look. I cleaned it off with some brake cleaner and sprayed it with truck bed coating. I found it sticks better, is less likely to peal, and is more forgiving when you are trying to fit it in place. I figure if it is tough enough to line a truck bed, it is tough enough to endure my handling it. :) :) :)

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2006 Pearl Green CRD
Magnaflow 2 1/2" Cat Back
KJ Extra Leg Room Brackets, Carter Lift Pump, V6 Airbox, ORM
Fuel cooler, Oil Separator, Progard 7
Gauges EGT Boost Trans Temp Oil Pres, Michelin LXT AT2 245 70 R16
7,000# Draw Tight hitch, PML EX Deep Trans Pan
Centrifuge, SunCoast, Transgo, RAM TCM, InMotion Stage 2
Wife's 99 TDI VW Beetle


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 Post subject:
PostPosted: Sun Mar 29, 2009 11:29 am 
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Location: Texas
3/4" and 1" dia emissions hose is available at yer local automotive hardware emporium - hot oily vapor proof, and rated for the minimal pressures (usually vacuum) encountered in the emissions system - will not collapse at normal engine emissions temperatures - oem black so as not to garner unnecessary attention at yer local state inspection compound

Try it - you'll like it....................

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Pricol EGT, Boost
GDE Hot '11; EDGE Trail switched
SEGR; Provent; Magnaflow;
Suncoast T\C, Transgo Tow'n'Go switch;
Cummins LP module, Fleetguard filter, Filterminder
2.5" Daystar f, OME r; Ranchos; K80767's, Al's lifted uppers
Rubicons, 2.55 Goodyears
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 Post subject: GMCTD's Recommendation does not apply to heater hose.
PostPosted: Sun Mar 29, 2009 12:25 pm 
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gmctd wrote:
3/4" and 1" dia emissions hose is available at yer local automotive hardware emporium - hot oily vapor proof, and rated for the minimal pressures (usually vacuum) encountered in the emissions system - will not collapse at normal engine emissions temperatures - oem black so as not to garner unnecessary attention at yer local state inspection compound

Try it - you'll like it....................


FYI: Emission hose will work as stated by GMCTD, heater hose will expand and swell like an expecting mammal ready to give birth.

Make sure you tell the parts salesperson what you need and don't let them make unworthy substitutions. For an engine the size of a 2.8L CRD 1 teaspoon of dirt is all it takes to dust out the rings and having a breach into the turbo inlet caused by a failed hose will do it fast.

_________________
2006 Pearl Green CRD
Magnaflow 2 1/2" Cat Back
KJ Extra Leg Room Brackets, Carter Lift Pump, V6 Airbox, ORM
Fuel cooler, Oil Separator, Progard 7
Gauges EGT Boost Trans Temp Oil Pres, Michelin LXT AT2 245 70 R16
7,000# Draw Tight hitch, PML EX Deep Trans Pan
Centrifuge, SunCoast, Transgo, RAM TCM, InMotion Stage 2
Wife's 99 TDI VW Beetle


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