This came to me via email from Bob, who was having trouble posting. The content makes it well worth making sure it gets posted successfully:
Bob wrote:
Hi George,
I tried to reply on LOST, but it keeps requiring a new login after responding - problem is, the original text is gone on each new login.
Yes,
Disconnecting the battery while pulling the transmission (which should definitely be done) will affect your mileage. I have noticed that mine will fine tune for several months after a disconnect, and this summer after a prolonged battery removal, during which time I replaced a front axle cv boot, both front ball-joints, struts, diff oil change, and U-Joints, the mileage and power level were down for 2 or 3 weeks. I noticed the difference immediately. I suspect we're so familiar with our Jeeps by now that any change is detected very quickly.
I was quite surprised, but it relearned and went back to about 80% in about 2 weeks, but took at least 3 weeks to get back to full mileage. I also had to do some Interstate driving before it really dialed in. I have no idea why. One question is did you have the pump replaced or was that already done? Is the shift quality correct? One immediate difference I noticed was the reduction in power train vibration once the SunCoast was installed. Perhaps my replacement TC was much worse than average, but even my wife noticed the difference.
I'd check the tranny fluid level for sure, but give it a couple of weeks to relearn and dial in the TCM. Alternatively, you could find a good steep mountain and give it a rigorous pedal to the medal workout and see if that helps the TCM dial in faster. Even if it doesn't, it might give you a chance to see how the Suncoast works on hilly terrain. Another early wear item I found was the U-Joints. Those crap stock joints went out at 37K and were causing a strong vibration under hard acceleration.
I replaced them with some greasable ones and the driveline is very smooth.
I don't feel like debating it on the forum, as I notice all but one responder don't have a SunCoast installed - doesn't seem like they would have a common background to offer advice from.
PS - mine is running better than ever at nearly 40K miles and I've forgotten all about any tranny shudder. The lift pump, segr and SunCoast really gave the little Jeep a new feel. I would highly recommend a front and rear diff oil change with a high quality oil.
When I did mine at 38K miles, the amount of very fine metallic particles in both was surprising. After reading about your experiences on your Alaskan adventure, I'm convinced you can change your own diff oil!
I went with Amsoil 75W-140 with amsoil trak-lock additive and I'm surprised at the smoothness. I'm not an Amsoil freak but I am very happy with how quiet the rear end is now. It had developed a distinct whine at 65 mph before and since the change, it's gone. I used a can of brake cleaner to totally clean out the rear diff and used a pump to put the new fluid back in. This is an hour job if you take your time for the rear. Front diff is easier as there is a drain plug as well as a fill plug. Rear diff requires pulling the back plate, but it's easy.
Red silicon diff seal from a parts house worked fine on mine. No leaks at all. Save yourself some money and take your wife to dinner with the savings. Be sure to buy a pump for the oil - it makes it a 2 minute fill job.
Regards,
Bob