It's more of a strength to weight ratio,the added weight of solid does in most cases is not worth the marginal increase of strength.Only applies to tube and solid made of the same material and have the same outside diameter.Plus tubing is stronger in torsional apps(driveshafts and such) then solid.
If you have one tube and one round bar, both are made of the same material and both are the same outside diameter, the solid round bar will be stronger. Here is an example of a four foot long bar/tube loaded in the middle of the span.
Proof:
TUBE:
Material Properties: (From
www.matweb.com)
Material: 1020 Steel Cold Rolled
Yield Stress (Yield): 50,800 psi
Density: 0.284 lb/in^3 (pounds per cubic inch)
Elasticity Modulus: 29,700,000 psi
Geometry:
Tube OD (OD): 2.00 in
Wall Thickness: 0.375 in
Tube ID (ID): =OD-(2*Wall Thickness) = 1.25 in
Tube Length (L): 48 in
Section Properties:
Max Distance from Neutral Axis (c): =(OD/2) = 1 in
Cross-sectional area: =(pi/4)*(OD^2 - ID^2) = 1.91441 in^2
Second Moment (I): =(pi/64)*(OD^4 - ID^4) = 0.66556 in^4
Section Modulus (Z): = (I/c) = 0.66556 in^3
Force to reach yield stress (F1): =(4*Yield*Z)/L = 2817.52 lbf (pound-force)
Deflection at max stress (ymax): = ((F1)L^3)/(48*E*I) = 0.3284 in
SOLID BAR:
Material Properties: (From
www.matweb.com)
Material: 1020 Steel Cold Rolled
Yield Stress (Yield): 50,800 psi
Density: 0.284 lb/in^3 (pounds per cubic inch)
Elasticity Modulus: 29,700,000 psi
Geometry:
Tube OD (OD): 2.00 in
Wall Thickness: 1.00 in
Tube ID (ID): =OD-(2*Wall Thickness) = 0.00 in
Tube Length (L): 48 in
Section Properties:
Max Distance from Neutral Axis (c): =(OD/2) = 1 in
Cross-sectional area: =(pi/4)*(OD^2 - ID^2) = 3.14159 in^2
Second Moment (I): =(pi/64)*(OD^4 - ID^4) = 0.78540 in^4
Section Modulus (Z): = (I/c) = 0.78540 in^3
Force to reach yield stress (F1): =(4*Yield*Z)/L = 3324.85 lbf (pound-force)
Deflection at max stress (ymax): = ((F1)L^3)/(48*E*I) = 0.3284 in
Note that both the solid bar and the tube require the same displacement to reach yield stress, but the solid bar will take a higher load to reach that displacement.
A 2" solid bar over a 2.00 x 0.375" tube will take an 18% higher load to reach yield stress and will weight 64% more. It's not worth the strength to weight trade-off.... unless you're getting it for free.