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 Post subject: Soy vs. Waste Biodiesel
PostPosted: Wed Aug 12, 2009 2:43 pm 
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Hey all,

I just talked with a local biodiesel supplier (of B99) and he made a few claims which I would like to get verified by the knowledgeable folks on here. I was considering running B20 (having to mix his B99 with local dino), but, if he is telling the truth, I may just run straight B99 from his pumps.

I asked about mileage/power loss, to which he responded that soy biodiesel and waste biodiesel are two entirely different things. Apparently, most of the complaints about lost power are a result of running off of soy-based biofuels. :?: His numbers (as best I can remember):

Soy = 118k BTU and 40-45 cetane
Dino = 126k BTU and 40-45 cetane
Waste Bio (his version) = 128k BTU and ~55 cetane

He says that people using his fuel report increased mileage, not less.

I then asked about corrosion of rubber gaskets, etc. He says that post-mid 1990s vehicles don't have to worry about this as much as earlier cars. He also claims that ULSD and waste-based bio can be equally corrosive, so its pretty much a non-issue. :?:

Is this all true?

Thanks

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PostPosted: Wed Aug 12, 2009 3:04 pm 
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USLD is not corrosive.

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PostPosted: Wed Aug 12, 2009 3:58 pm 
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I'd be willing to bet most of his "waste" VO is soy. I know mine is, and my VW TDI gets 2-3 mpg better mileage with B100 over ULSD, 49mpg highway. BS.

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 Post subject:
PostPosted: Wed Aug 12, 2009 6:05 pm 
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I am someone who has produced well over 1000 gallons of my own B100 waste oil biodiesel, so I can answer these questions intelligently.

The specifics of the energy content of the biodiesel are NOT CONSTANT for waste fuel. It depends entirely on where the fuel comes from.

Soy and peanut oils will have less energy per gallon than pig or chicken fat oils. Yes, bacon grease makes great bio, any extremely high protein will make better oil than the soy. Canola (rapeseed) or mustard oils (if you could ever get enough) are also better than soy, but less plentiful. I personally have had fantastic performance from commercial chicken fat biodiesel, but it has a higher gel point than soy. You wont want to use more than B50 if it is going to be colder than 40 degrees.

The biggest difference is between virgin oil and waste oil. Because of cooking fatty foods in the oil, waste oil picks up more protein than virgin oils. So it doesnt really matter if you get soy oil from McDonalds or soy oil from your local Mei-So-Hot Wonton Palace. Both will have picked up extra protein from the food being cooked in it. Unless he can show you a gas chromatography graph from his fuel, he is full of manure on claiming a specific BTU value for his fuel. They ALL VARY based on the feedstock, especially from batch to batch. As an average, you will get the best mileage-to-lubricity benefits at around B20 or so. Bio for the lubricant, dino for the raw BTUs.

Now, about the ULSD corrosive argument. - TOTAL BUNK. Bio and ULSD aren't corrosive. Bio can be slightly acidic, IF you make it yourself and didn't run the mixture correctly. But that isn't the point of what he was getting at. It isn't going to eat your paint with acid, but it IS a powerful solvent. Don't let it sit on the paint. It will wash off with water tho, which is nice. Bio leftover glycerin is a fantastic floor cleaner, pulls kitchen grease right up. As a bonus, biodiesel is environmentally friendly and difficult to ignite too.

What it DOES do is degrade fuel lines that are made of NATURAL RUBBER. Luckily, cars do not have these any longer. They haven't been used in any vehicle, gas or diesel, since about 1996, when the auto industry discovered that one of the fuel formulations was eating the fuel lines on vehicles. But only the natural rubber. You don't have any in your KJ, so don't worry about it.

If you want to see what happens to the old lines after long-term exposure, get some cheap vinyl tubing from Home Depot and put it into a dish with some biodiesel. Let it sit for about a day or two, and then have a look at it's melted mess.

Go get some bio, but have a spare fuel filter handy if your CRD has more than about 20k miles on it. Dino is filthy stuff and you will be glad to get all that crap out of the tank after the bio solvent scrubs it off the tank walls.


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 Post subject: biodiesel in the liberty..
PostPosted: Wed Aug 12, 2009 6:18 pm 
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I agree the BTU numbers are off...cetane are about right..

fyi I've been making bio since late '04..

issues in our '06 liberty..I wonder if others have see these..
the vent hose from the top tanks back up the filler tube.. this is a hard plastic tube that runs through the frame to a rubber tubing..no hose clamp!
the fuel tank vent..why another one???this vent is just like the axle vents, but its mounted right on top of the tank with a rubber tubing..
both of these started cause leaks, but only when fueling..biodiesel the cause? maybe.

all other issues so far are not related to using B100 for most of the year. but the more common crd issues..MAP sensor, EGR..
B50 when the temps drop..otherwise you'll be frozen fuel..the specific oil type will change the freeze point..canola is one the best for cold temps..peanut one of the worst.

if the price is right..use B100

-dkenny

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 Post subject: Home Made Biodiesel Production Caution
PostPosted: Wed Aug 12, 2009 6:38 pm 
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Due to being on the road a lot with little time home, I do not make my own Bio, but I have bought it and been pleased with the performance.

One word of caution is NEVER DUMP the WASTE GLYCERIN DOWN THE DRAIN :!: :!: :!:
I will kill off the bacteria used in the Aeration Part of the Waste Water Treatment and make the plant smell like the worst root canal any one has ever had.
The Waste Water Plant can blend the Glycerin with Septage or use it in Anaerobic Digesters in small quantities as long as the Lab Operator is willing to oversee the application.
Another Environmentally Friendly way to dispose of the Waste Glycerin is to feed it to yard waste or mulch piles, but have someone trained in Microbiology oversee the application.

The best way to get rid of the Glycerin is to sell it for other uses and use the money for your Jeep.

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 Post subject:
PostPosted: Wed Aug 12, 2009 7:12 pm 
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Okay, so here is what it boils down to:

1) Should I use B20 or B99? Right now, straight B99 is $0.30 less than ULSD. But, will I see less mileage with B99 over B20? I'm seeing multiple opinions here.... I'm not worried about gelling, I live in AZ :P

2) Given that the rubber in my fuel line is safe for bio (thanks geordi) are there any other concerns that I should have about running B99?

Also, this place is ASTM certified. I assume that means they make quality bio?

Thanks again.

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 Post subject: Gelling
PostPosted: Wed Aug 12, 2009 7:23 pm 
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stoutdog wrote:
Okay, so here is what it boils down to:

1) Should I use B20 or B99? Right now, straight B99 is $0.30 less than ULSD. But, will I see less mileage with B99 over B20? I'm seeing multiple opinions here.... I'm not worried about gelling, I live in AZ :P

2) Given that the rubber in my fuel line is safe for bio (thanks geordi) are there any other concerns that I should have about running B99?

Also, this place is ASTM certified. I assume that means they make quality bio?

Thanks again.


You may want to drop back to B20 if you go out of the Valley in the winter time.
Other recommendations:
1) Install Lift Pump unless you love fixing vacuum leaks and pumping the hand primer. There are members who don't have a problem with a suck through the filter system, but I and others have and prefer to have the lift pump genitally push fuel through the system and filter instead of chasing air leaks.
2) Go with ORM, SEGR, or a GDE chip tune to shut off or greatly limit the EGR Valve. Supplying more oxygen by eliminating the exhaust in the intake will produce results like a higher Cetaine fuel. VM designed this engine to run on 55 Cetaine, the closer you can get the better.
3) Carry a spare fuel filter in case you get clogged up. You have lots of alkali dust out there that can create havoc if it gets into your fuel system, a sealed tight container or heavy duty zip lock bag might keep the fuel filter clean riding around under the seat or in the back.
4) Keep your receipt, you and your Lawyer might need it if you geta a bad batch. One member a few months ago got all of the failed fuel system components replaced when a bad batch of fuel wiped out his CP3 pump. I can't remember if it was Bio, Dino, or blend but he got it fixed and the offending supplier paid for it all :D :D

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Fuel cooler, Oil Separator, Progard 7
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7,000# Draw Tight hitch, PML EX Deep Trans Pan
Centrifuge, SunCoast, Transgo, RAM TCM, InMotion Stage 2
Wife's 99 TDI VW Beetle


Last edited by warp2diesel on Wed Aug 12, 2009 7:36 pm, edited 2 times in total.

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 Post subject:
PostPosted: Wed Aug 12, 2009 7:28 pm 
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There are simple test kits available. I was shown a phlip test (http://www.phliptest.com/) when I started using biodiesel. You do have to be careful with suppliers...despite the many processors out there who are careful and good at what they do, some people burn and sell half processed, methanol laden fuel.

My experience has been that the B99 I use provides less power and slightly lower mileage. Think of it as an F37 on top of your F37. :) I like the better lubricity, lower cost, and I tell myself I'm blocking some investment in the mid-east madness. B20 runs about the same as dinodiesel for me as far as mileage and power. From what I've read anything over B2.5 will more than compensate for the lubricity lost by switching to ULSD.

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 Post subject: Re: Gelling
PostPosted: Wed Aug 12, 2009 11:27 pm 
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warp2diesel wrote:
You may want to drop back to B20 if you go out of the Valley in the winter time.
Other recommendations:
1) Install Lift Pump unless you love fixing vacuum leaks and pumping the hand primer. There are members who don't have a problem with a suck through the filter system, but I and others have and prefer to have the lift pump genitally push fuel through the system and filter instead of chasing air leaks.
2) Go with ORM, SEGR, or a GDE chip tune to shut off or greatly limit the EGR Valve. Supplying more oxygen by eliminating the exhaust in the intake will produce results like a higher Cetaine fuel. VM designed this engine to run on 55 Cetaine, the closer you can get the better.
3) Carry a spare fuel filter in case you get clogged up. You have lots of alkali dust out there that can create havoc if it gets into your fuel system, a sealed tight container or heavy duty zip lock bag might keep the fuel filter clean riding around under the seat or in the back.
4) Keep your receipt, you and your Lawyer might need it if you geta a bad batch. One member a few months ago got all of the failed fuel system components replaced when a bad batch of fuel wiped out his CP3 pump. I can't remember if it was Bio, Dino, or blend but he got it fixed and the offending supplier paid for it all :D :D


warp2diesel,

Thanks for the recommendations. I have considered a fuel pump, but decided that I will only do it if the issue arises. Plus, if you looked at my sig you would see that I already have the GDE tune :)

My system should be relatively clean (26k miles with a full tank of B5 running through her as we speak). That said, would a few tanks of B20 be enough to clean out the engine or do I need to blast it with a tank or two of B99?

For everyone else: my questions of three posts ago still stand.

Thanks!

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GDE Eco Tune, GDE TCM Tune, Bauer 203* Tstat, Amsoil EaA 201 Filter, Clean MAP, Samco CAC Hoses, Magnaflow Muffler #12226.
New Mopar Fuel Filter, K&N Filterminder, Fumoto Oil Drain Valve
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 Post subject:
PostPosted: Thu Aug 13, 2009 1:20 am 
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stoutdog wrote:
Okay, so here is what it boils down to:

1) Should I use B20 or B99? Right now, straight B99 is $0.30 less than ULSD. But, will I see less mileage with B99 over B20? I'm seeing multiple opinions here.... I'm not worried about gelling, I live in AZ :P

2) Given that the rubber in my fuel line is safe for bio (thanks geordi) are there any other concerns that I should have about running B99?

Also, this place is ASTM certified. I assume that means they make quality bio?

Thanks again.


I'll answer all of these for ya:

Like I said previously, unless you have ridiculously low mileage, you will want a spare fuel filter in the truck with you for the first few tanks. Trying to do it slowly with B20 is OK, but probably will just prolong the inevitable. I would go with the B99, especially since it is cheaper than the ULSD. Yay for that, ya lucky bastage!!!! Drop down to B50 or B20 in the winter, and you will probably maintain the summer mileage while everyone else is suffering with suckful winter fuel.

You might be concerned with not having a lift pump, but since you said this place is ASTM certified, the fuel actually should be chemically the same viscosity of dino. The molecular specific gravity of GOOD biodiesel is only about 1 point heavier than Dino. Water has a SG of 1, it is the baseline. Dino is like 85, so it is 85% the weight of water, which is also why it floats on water. Good bio should be 85 to 86, my homebrew was usually 86, once in a while I got 87. Heavier means it can be thicker, and possibly have leftover oil that didn't react or settle out. This would be VERY unlikely in ASTM fuel.

I think I've gotten your third question already, but here it is again: If this place is certified, they are already selling better fuel than any of the dino places around, b/c they can probably tell you where the original feedstock came from and how it was processed. Even if the cashier doesn't know, the certifying process isn't easy. They have to have good stuff.

As far as someone else's comment about incomplete reactions and methanol-laden fuel... Not very likely. The reaction is a feeding process and the settling process relies heavily on gravity. To make bio, you are dealing with substances that have WILDLY differing specific gravities. The NaOH (Lye) is EXTREMELY heavy at over 2.1 The oil is about 1.3~ or so (IIRC) and the glycerin closely matches that. The methanol is much lighter, I can't recall an exact SG, but I believe it is in the 50-60 range. Add to that, it evaporates VERY easily, and you are unlikely to have much at all remain in solution once the reaction stops.

The reaction is a feeding frenzy on a chemical level. The oil contains very long molecular chains, which is part of what makes it so thick - these chains don't want to break. The Sodium methyl hydroxide mix uses the catalyst NaOH to sever the chain, and the alcohol to "plug the hole" in the chain so it can't recombine. The result is two chains: A glycerin chain and the Methyl Ester chain. The glycerin is the longer one, hence why it is heavier and settles to the bottom. This reaction will continue until one of the two reactants is exhausted. If the alcohol runs out first, the lye will drop out of solution (since the alc is gone) and the reaction will come to a screeching halt. The lye will settle out with the glycerin, but the mix may be too thick with unreacted oil to be usable. If the lye runs out , the remaining alcohol will separate to the top and either evaporate off or it can be captured and distilled for re-use. Unreacted oil in this case is usually less, b/c it really doesn't take much lye at all to complete a mix. The SG of the mix will be a bit heavier, but still usable with good filtration

I let mine evaporate off any excess, because I was running a process that involved ZERO added energy. I did it at ambient temperatures, triple gravity filtered, final polish filtered before going into the car, and NO WATER WASH. Like I said, over 1000 gallons produced. I've had some sample containers aging in my garage in Florida (non insulated, HUMID SWAMP conditions) for the last 5 years or so since I stopped making the stuff. Two of the containers are open to the air, the rest are sealed. ALL are still clear. Cloudy would indicate algae growth. I can back up my observations of the reaction behaviors from my own experiments. I was able to refine the process down to about a 12% methanol mix, a VERY low percentage, considering that most of the recipes call for a 20% mix. The resultant drum at 20% REEKED of methanol vapors 2 hours after mixing, and continued to stink for hours afterward. The 12% mix would smell strongly of methanol for about 30 minutes or so, then the smell would almost vanish in seconds. To me, this was the completion of the reaction. At a 12% mix, I was still getting a SG of 86-86.5, and NOTHING would separate out from a centrifuge spin after 12 hours sitting in an open-topped drum.

I would let the glycerin-and-oil-and-bio slurry drain from a bottom valve into an open 5 gallon pail, then leave that alone for a few weeks until the glycerin compacted into a disgusting Jello. I could then usually pour off about another gallon of biodiesel from the top, and have 4 gallons of glycerin from a 40 gallon batch. Good stuff. Restaurants LOVE the stuff for cleaning their back door areas where the grease collects in the asphalt and makes things hazardous. Cleans around the dumpsters too, and removes the smell.


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PostPosted: Thu Aug 13, 2009 2:10 am 
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I posted on the AZ section too, but I use bio from the same supplier and if I run more than B50 the mileage starts to drop off. B30 has worked the best for me.


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 Post subject:
PostPosted: Thu Aug 13, 2009 7:57 am 
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geordi wrote:
As far as someone else's comment about incomplete reactions and methanol-laden fuel... Not very likely.


I met a couple at a restaurant who tried to sell me some of their biodiesel (I have bio stickers on my back window...). We got chatting about how they make it. They mix methanol, gasoline, and veg oil in the back of their pickup. They call this "biodiesel".

I toured a biodiesel production facility in upstate NY that was selling to a local fuel supplier. He was running what amounted to an appleseed processor, but on a larger scale. I asked about titrations and washing and he was doing neither. I turned him down on his offer of a few gallons to try. Two months later his customer dropped him because his product was full of unreacted oil and methanol.

I realize there are lots of people out there doing it right, but there are many doing it wrong also. Caveat Emptor.

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PostPosted: Thu Aug 13, 2009 9:31 am 
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Wow, great responses!

Since I am at 26k, I was actually planning on changing the fuel filter in the next day or so. Now, I may just run a few tanks of B25-B30 through her before I put a fresh filter in. I don't really want to "shock" the system with all of the gunk at once as a result of B99... just personal preference.

Pablo, thanks for the tip. Given your past experience, I will just have the folks at AZBio add 5 gallons each time I fill up and then I'll go top her off with some dino. Lubricity +, durability/cleanliness +, mileage +, all for slightly less $$$. Sounds like a plan to me :) Out of curiousity, how much did your mileage drop with B99 and how many tanks did you try?

I'm glad to hear the ATSM specs are really strict, meaning AZBio will provide me with quality fuel every time. Like ChesterCRD, I have high suspicions when it comes to many backyard bio makers. You can put it in your truck, but only the best goes in mine 8)

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PostPosted: Thu Aug 13, 2009 12:15 pm 
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ChesterCRD wrote:
geordi wrote:
As far as someone else's comment about incomplete reactions and methanol-laden fuel... Not very likely.


I met a couple at a restaurant who tried to sell me some of their biodiesel (I have bio stickers on my back window...). We got chatting about how they make it. They mix methanol, gasoline, and veg oil in the back of their pickup. They call this "biodiesel".

I toured a biodiesel production facility in upstate NY that was selling to a local fuel supplier. He was running what amounted to an appleseed processor, but on a larger scale. I asked about titrations and washing and he was doing neither. I turned him down on his offer of a few gallons to try. Two months later his customer dropped him because his product was full of unreacted oil and methanol.

I realize there are lots of people out there doing it right, but there are many doing it wrong also. Caveat Emptor.


The people you talked with at that restaurant... Yikes. :shock: I wouldn't want ANY of whatever it was they were making.

The place in in upstate NY, I can understand what he was attempting to do - cut back on the NaOH to save money, but when you are getting large batches from multiple sources, you really do have to titrate every time. I think the only process that can avoid that with a large mixed batch is the acid-base process. As for washing, I still think it is a load of hooey. I would have zero problems running a 25% or greater mix of methanol and heating / distilling to get it back out on each large batch, if I was running a commercial place. Because then I would have the scale and the equipment to make it worthwhile. For a 40-gal-per-batch reactor in a single drum, it wasn't practical. I also tried the various wash styles, and all I ever created was a giant mess that NEVER was salvageable. Once water was added to anything I made, it never separated out into anything again.

Maybe I wasn't running the titrations correctly, that is entirely possible. Its been a long time, so I don't really remember. If I ever get back into it, I'm going to re-work the front end of the process. I need a consistent supply and then titrate every batch.


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PostPosted: Thu Aug 13, 2009 2:10 pm 
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I set up an appleseed reactor with a friend of mine in NYS, who still uses it. He washes it using several fine mist sprayers at the top of the barrel and also uses this barrel for final separation. The wash/dry cycle takes about two days, so it is slow, but the water settles right through the biodiesel. The first wash is fairly cloudy with leftover KOH and methanol. The second is pretty clear...and good for watering the lawn.

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PostPosted: Thu Aug 13, 2009 10:16 pm 
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actually for AE processing you'll do more titrations than for base only processing. trust me on this.. I would guess I average 3-5 titrations per batch. but only if the oil requires AE processing..otherwise its only 1 per batch.

at the moment my oil it crap be most standards..Titration over 40KOH..for those that want to know.

just move to B100 and forget the steps..keep a fuel filter with you and know how to change it. my wife does.
put the lift pump in..you want it later..the last time my wife had a problem( fitler issue). we bleed the air out it ran for a while then stopped again. repeat.. got home.
installed a cheap diesel fuel pump from advance auto..well that was over 4k miles ago..same filter..no problems other than the 'gascap' flashing in the OD..


-dkenny

http://biodiesel.infopop.cc/eve/forums/ ... /498605551
check out the acid esterification section

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PostPosted: Fri Aug 14, 2009 3:36 am 
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After many (thousands?) of gallons of BD which I water washed and bubble dried, I finally got up the nerve to try bubbling off the meth without any water. I have never looked back. It produced a superior fuel and was much clearer than any washed fuel I ever made. No mater how much drying is performed on water washed BD there is still a significant amount of water left chemically bound up in solution, and as soon as the temp drops, the water comes out.

As to the OPs original question, I tend to agree that BD made from waste oil has a higher energy content than virgin soy BD. I think that the waste oil picks up a lot more saturated fats from the food, so would naturally have a higher energy density per gram. I always got equal or better MPG with my home brew compared to dinodiesel. The few times I have bought commercial B-99, I have gotten slightly less MPG. On B-20 I get about the same as dino.

Geordi: If you have any protein in your biodiesel, you have problems. There should be NO PROTEIN in it if you have settled and filtered properly. Protein in the oil will cause a very high acidity and microbial growth problems. I think that you were probably referring to heavy fats in the oil.

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PostPosted: Fri Aug 14, 2009 11:57 am 
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Nursecosmo: Yea, you are probably right, I mis-typed. Thinking about it now, what we are looking for are FAME, Fatty Acid Methyl Esters... So chicken fat has lots of that, but not proteins.


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PostPosted: Fri Aug 14, 2009 12:06 pm 
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geordi: did you ever get your SPR set up?

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