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 Post subject: Safety tied boost hose clamps
PostPosted: Sat Oct 01, 2011 3:41 pm 
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Joined: Mon Jan 25, 2010 7:33 pm
Posts: 501
Location: Wheeling WV
I had a boost hose pop off for first time this morning while driving home from work. Almost lost the hose clamp preventing a quick roadside fix.
I now have each hose clamp at the intercooler teathered with a wire tie to prevent the clamp from falling into the engine skid plate or on the highway.
I'm using Boost Controller brand clamps which are good, but with the extra thick spongy feel of the Samco's, it is difficult to judge if I'm getting them clamped down tight enough. I'm very afraid of over tightning and breaking the plastic intercooler fittings.

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TWO Identical 2005 Liberty Sport CRDS
#1 CRD, 174,000 miles. Eco tune, Samco hoses. Mobil1 0-40w used since day one
#2 CRD 143,000 miles. Bought used (unknown history) with 100,000 miles. Samco hoses.
Eco tune, new rockers, and 5 volt glow plugs installed at 124,000 miles


Last edited by jeepdan on Sat Oct 01, 2011 7:57 pm, edited 1 time in total.

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 Post subject: Re: Safety tied boost hose clamps
PostPosted: Sat Oct 01, 2011 4:11 pm 
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Joined: Sun Mar 28, 2010 9:15 am
Posts: 5431
Location: Tallahassee, Florida
Samcos and samco clamps, never had a problem. Key seems to be slip clamps on hoses; mount hoses; carefully check hose routing for rub spots and adjust as needed (Samcos lack the factory witness marks); slide clamps to proper location taking care to make absolutely sure each clamp is fully past the bulge at the end of the fitting and on the main body of the fitting; tighten snug (not godzilla) using nut driver or ratchet/socket not a screw driver; check and retighten a couple of times in the next 50 miles or so.

Those plastic fittings are pretty sturdy but it is critical for the clamps to be fully on the fitting. I did a pretty good crush job on my airbox air hose fitting because I didn't pay that close attention.

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Sold to LOST member my 05 Ltd, GDE Stg II turbo + TCM tune, SunCoast TC w. Transgo kit, Steiger window regulators, Samcos, Fumoto valve, 2nd gen filter head with Lub. Spec. bleeder, Hayden clutch & 11 blade fan, inverted spare, P-1 battery, BF Goodrich Long Trail TAs, Etecno1 glow plugs, timing belt at 50K miles/8 yrs


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 Post subject: Re: Safety tied boost hose clamps
PostPosted: Sat Oct 01, 2011 8:12 pm 
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LOST Junkie
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Joined: Mon Jan 25, 2010 7:33 pm
Posts: 501
Location: Wheeling WV
Good advice that I have followed, except for maybe not tightening the clamps enough. A Provent is probably the ultimate solution as oil is always creeping from under the hose connections making them slippery.

_________________
TWO Identical 2005 Liberty Sport CRDS
#1 CRD, 174,000 miles. Eco tune, Samco hoses. Mobil1 0-40w used since day one
#2 CRD 143,000 miles. Bought used (unknown history) with 100,000 miles. Samco hoses.
Eco tune, new rockers, and 5 volt glow plugs installed at 124,000 miles


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