I understand and do agree with what your saying. And it may not be do-able. But I asked myself this, why are good quality timing belts getting chewed up and stressed/worn in such short order? Why aren't the cams in any sort of a bearing? Are these 2 issues related?
Generally, maintenance schedules are setup to be well within the rated life of that component. For instance changing engine oil. The oil isn't going to breakdown and ruin your engine at 6,500 miles when it should have been changed at 6,000. There's usually a safety factor of at least 2 or 3 calculated in. Meaning the oil is actually good for 12,000 miles, but to be safe the factory says to change it at 4,000 or maybe 6,000 miles. That being said, everyone knows the 100,000 mile service interval of the timing belt. Mine made it to 146,000 miles, some more some less, but seems like a lot are even before the 100,000. What the heck? The belt should be changed at 100,000 but could go 200,000-300,000 before failure. All this is my opinion though and is open for discussion. It just seems like something is playing hell on our belts, and its not like were using a wal-mart special belt either.
I might be jumping into a hornets nest trying to improve this, but I'm willing to sacrifice another set of rockers to see if it works.
I looked at the cams/cover and I think there's enough meat there to do it. Just need to get the cams out so I can measure them better, then talk with my machinist to see what he thinks. If its gonna be one of those, machine this to fit that so this will clear, kinda deals I'll accept defeat.
