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This mystery was basically solved. Eventually I figured out that the rumble noise only happened when I was turning left. The noise was nothing but the tire rubbing in the wheel well, presumably at the pinch weld. The pinch welds were beat down long ago, with the liners flattened with a heat gun. When the tires were new, there would be occasional wheel rubbing on both sides in hard turns. The tires are pretty old now, so it's rare that I hear any rubbing. That's why I didn't recognize the noise. Really I don't think I was turning sharp enough to expect rubbing.
I took it to my regular repair shop to figure out what was going on. The bigger part of the story is that the driver side front axle shaft had come out of the differential (about "1-1/2 inches"). I didn't see it, but I guess that means the axle was supported by the axle bearing (otherwise how could you drive at all), but the splines were disengaged from the differential. Maybe this explains the sounds I heard driving over bumps. (Axle is bouncing around because it's not engaged.)
I replaced the UCAs a few weeks ago. My guess as to what happened is that I displaced the steering knuckle and other stuff when the UCA was off enough to pop the shaft out. (?) Because the struts never came out I wasn't worrying about that kind of thing.
I'm not 100% sure that's what happened but it's the only explanation I can think of.
I worked with a different service manager than I normally do. He was clearly mistrustful of the lift and thought it might have popped out under normal use at full extension. I really, really don't think so. I've had this particular lift for 20,000 miles and had a similar one previously for about 50,000 miles.
They replaced the axle shaft seal and the inner CV boot. The cost was pretty reasonable.
Everything appears fine now.
_________________ 2003 Liberty, ARB bumper w fogs and KC SlimLites Front Franky II HD, rear OME948 w Rancho RS9000/XL shocks LT245/75R16C Duratracs on Moabs 4.10 gears, front & rear ARB lockers, Boulder Bars, AFE Stage 2 intake Surco rack w BajaRack jerry can holder Cobra 75 WX ST
06 LJ Rubi, 3.5" RE SA and 33" BFG KM2s, GenRight tank
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