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 Post subject: balance shaft assembly
PostPosted: Mon Dec 28, 2015 11:55 am 
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does anyone know where to purchase a diesel manual for my 2005 liberty. the Haynes manual says not for diesel on the rear cover. pulled the motor assembly to look for a noise.removed the oil pan and balance assembly not thinking about having to time it up.i pulled the rod caps and all looks good so I want to put it back together and pull the intake to look for a rocker broken.so anybody know the procedure for installing the assembly. I would greatly appreciate any info on this.thanks shawn


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 Post subject: Re: balance shaft assembly
PostPosted: Mon Dec 28, 2015 12:22 pm 
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coolclassiccars wrote:
does anyone know where to purchase a diesel manual for my 2005 liberty. the Haynes manual says not for diesel on the rear cover. pulled the motor assembly to look for a noise.removed the oil pan and balance assembly not thinking about having to time it up.i pulled the rod caps and all looks good so I want to put it back together and pull the intake to look for a rocker broken.so anybody know the procedure for installing the assembly. I would greatly appreciate any info on this.thanks shawn


Take a look at the noob guide on here, there's a link for a free downloaded version of the manual. The rockers usually break between 80-180k miles if the EGR is active.

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 Post subject: Re: balance shaft assembly
PostPosted: Mon Dec 28, 2015 1:42 pm 
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See http://colorado4wheel.com/manuals/Jeep/KJ/ for manual copies

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 Post subject: Re: balance shaft assembly
PostPosted: Mon Dec 28, 2015 3:40 pm 
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Check your torque converter bolts. I removed the oil pan on mine thinking I had a rod knocking. It turned out to be the torque converter bolts backing out for the second time. It was a lot of work to get the oil pan off with the motor in the vehicle.

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 Post subject: Re: balance shaft assembly
PostPosted: Mon Dec 28, 2015 6:47 pm 
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SargeIndustries wrote:
Check your torque converter bolts. I removed the oil pan on mine thinking I had a rod knocking. It turned out to be the torque converter bolts backing out for the second time. It was a lot of work to get the oil pan off with the motor in the vehicle.


Did you support the top of the engine and drop the k-frame with the power steering stuff unbolted?

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05 CRD: H.D.S2 stat,WW Ironrock trilink&LCA's, OX rear,ARB front, 4.10's, ARB bumper, Suncoast,OME 3.5, JBA UCA,rock rails, Moabs&265/75 Duratracs, GDE tunes ,FFD fan,ARP's, 2 micron fuel, new valves,sasquatch battery tray & grid heater, tensioner relocated
Mech fan, VH & AC delete


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 Post subject: Re: balance shaft assembly
PostPosted: Mon Dec 28, 2015 8:11 pm 
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If you have an issue downloading them, i have them saved on my computer and can PM a link to them

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 Post subject: Re: balance shaft assembly
PostPosted: Mon Dec 28, 2015 8:13 pm 
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SargeIndustries wrote:
Check your torque converter bolts. I removed the oil pan on mine thinking I had a rod knocking. It turned out to be the torque converter bolts backing out for the second time. It was a lot of work to get the oil pan off with the motor in the vehicle.


You are the only person I have heard of that has managed to remove the pan while the engine is still installed. I would very much like to hear what your process was.

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 Post subject: Re: balance shaft assembly
PostPosted: Tue Dec 29, 2015 12:24 am 
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coolclassiccars wrote:
does anyone know where to purchase a diesel manual for my 2005 liberty. the Haynes manual says not for diesel on the rear cover. pulled the motor assembly to look for a noise.removed the oil pan and balance assembly not thinking about having to time it up.i pulled the rod caps and all looks good so I want to put it back together and pull the intake to look for a rocker broken.so anybody know the procedure for installing the assembly. I would greatly appreciate any info on this.thanks shawn


Insert a drill bit or hex key through any one of the 4 oil drain holes into the corresponding hole on one of the weights to index it in the right position. Then install the assembly with the #1 cylinder at TDC.

Double check my info. I'm going off memory.

Mike

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 Post subject: Re: balance shaft assembly
PostPosted: Tue Dec 29, 2015 12:31 am 
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:-)r
SargeIndustries wrote:
Check your torque converter bolts. I removed the oil pan on mine thinking I had a rod knocking. It turned out to be the torque converter bolts backing out for the second time. It was a lot of work to get the oil pan off with the motor in the vehicle.

:-)r :-)r :-)r

Yes, I want to hear about this pan removal with the engine installed it must have been a real bear of a job!!!

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 Post subject: Re: balance shaft assembly
PostPosted: Tue Dec 29, 2015 9:48 am 
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thanks for the info guys ,thank you for the link to the free manual.


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 Post subject: Re: balance shaft assembly
PostPosted: Tue Dec 29, 2015 1:49 pm 
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geordi wrote:
SargeIndustries wrote:
Check your torque converter bolts. I removed the oil pan on mine thinking I had a rod knocking. It turned out to be the torque converter bolts backing out for the second time. It was a lot of work to get the oil pan off with the motor in the vehicle.


You are the only person I have heard of that has managed to remove the pan while the engine is still installed. I would very much like to hear what your process was.


I wouldn't do it again that way. I loosened and lowered the front end and drop it down out of the way while lifting the motor with a cherry picker. There was just enough space to slide the oil pan rewards. Of course the wheel alignment was off when I bolted the front end back up again. It would have been so much easier just to pull the whole motor, hopefully with the tranny attached to it. I would think one could remove the grill and maneuver it out in one big chunk. Fun times!

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