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 Post subject: Help needed to identify my CRD problem - video with issue
PostPosted: Tue Dec 13, 2016 7:55 pm 
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Joined: Wed Aug 14, 2013 8:53 pm
Posts: 7
Hi all,

I own a 2005 CRD and noticed a tapping sound this morning on my way to work. I pulled the cover off this afternoon, clearly something is wrong. These forums have been a great resource in the past, so I figured I would film the issue rather than having a go at describing it in detail.

I appreciate you taking the time to watch the video and respond. Let me know if you need additional information.

Thanks!
Peter

YouTube link below
https://youtu.be/1363SUQldj4


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 Post subject: Re: Help needed to identify my CRD problem - video with issu
PostPosted: Tue Dec 13, 2016 8:09 pm 
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Joined: Fri Jun 22, 2007 11:43 am
Posts: 4962
Location: Green Cove Springs FL
1. Sounds like a bad injector seal. You will need new copper crush washers and o rings.

2. Where is your oil cap? The missing oil filler cap will create a oily mess everywhere.

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 Post subject: Re: Help needed to identify my CRD problem - video with issu
PostPosted: Tue Dec 13, 2016 9:31 pm 
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Joined: Sun Dec 18, 2011 1:15 pm
Posts: 776
Location: Eastern US
Flash nailed it-

You have at least one, possibly more loose/unsealed injectors;
You are missing the oil filler cap which will cause oil loss.

If the oil gets low enough that will cause another set of problems.

Who worked on this last?

LMW

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 Post subject: Re: Help needed to identify my CRD problem - video with issu
PostPosted: Tue Dec 13, 2016 11:08 pm 
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Joined: Wed Aug 14, 2013 8:53 pm
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LMWatBullRun wrote:
Flash nailed it-

You have at least one, possibly more loose/unsealed injectors;
You are missing the oil filler cap which will cause oil loss.

If the oil gets low enough that will cause another set of problems.

Who worked on this last?

LMW
flash7210 wrote:
1. Sounds like a bad injector seal. You will need new copper crush washers and o rings.

2. Where is your oil cap? The missing oil filler cap will create a oily mess everywhere.


Thanks you two! Will definitely get those purchased or ordered tomorrow. The oil filler cap is now screwed back on. I took it off to remove the plastic engine cover and forgot to replace it. Good eyes! Will update this forum when I install new seals. Hopefully down the road this thread can help someone else.

Thanks again!

The local dealership worked on it last - several years ago when the turbo went bad. That was a headache. If you have any recommendations for mechanics near Cincinnati, Ohio - shoot them my way. Who knows when I'll run into another problem!


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 Post subject: Re: Help needed to identify my CRD problem - video with issu
PostPosted: Tue Dec 13, 2016 11:20 pm 
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Joined: Mon May 02, 2011 12:37 am
Posts: 493
Location: Houston, tx
That buzzing noise with key on engine off is normal. That is the FCV right by the valve cover air inlet.
:JEEPIN:


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 Post subject: Re: Help needed to identify my CRD problem - video with issu
PostPosted: Tue Dec 27, 2016 12:11 pm 
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Joined: Wed Aug 14, 2013 8:53 pm
Posts: 7
Hello all,

Just wanted to follow up and tell you my father and I successfully replaced the leaking injector seals. It turned out to be on injector 1. I was able to get a crush washer/ o-ring off of ID Parts site.

All said and done I ordered two kits to be safe and paid $25. Two local shops had estimates of $300.

Big thanks to you all for the replies as well as JWS_84_02.

Was pretty straight forward job as described - the biggest challenge was cleaning out the bottom opening that the injector inserts into. We used a dremel tool tip without the tool powered on - to avoid damaging the aluminum. We had to weld it to a metal rod. We also duct taped a large straw to the tip of the vacuum to suck as much of it out that was loose.


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 Post subject: Re: Help needed to identify my CRD problem - video with issu
PostPosted: Tue Dec 27, 2016 12:46 pm 
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Joined: Tue Apr 03, 2007 2:07 am
Posts: 6217
Location: Colorado Baby!
petefranc wrote:
Hello all,

Just wanted to follow up and tell you my father and I successfully replaced the leaking injector seals. It turned out to be on injector 1. I was able to get a crush washer/ o-ring off of ID Parts site.

All said and done I ordered two kits to be safe and paid $25. Two local shops had estimates of $300.

Big thanks to you all for the replies as well as JWS_84_02.

Was pretty straight forward job as described - the biggest challenge was cleaning out the bottom opening that the injector inserts into. We used a dremel tool tip without the tool powered on - to avoid damaging the aluminum. We had to weld it to a metal rod. We also duct taped a large straw to the tip of the vacuum to suck as much of it out that was loose.


I roll up paper towels and put them on a skinny screwdriver to spin around in the bore. Q-tips work well too - but you need to tape them onto an extension.

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