pixeldzn wrote:
The space between the pinch weld and the frame rails is a little different on the 05-07. So you do need to purchase the bars for the appropriate year KJ you own.
Removing the plastic would leave behind a preety unfinished looking piece of metal.
Agreed on the plastic, leave it on, because it looks like carp without it. As for the measurements, all my sliders are built exactly the same in the same jig, only difference is the actual length of the slider bar for the 05-07 is 5" longer that the older model. Pinch seam to frame measurements are the same on my sliders, and have never had any problems. Here is a link from my website to show how to modify the lower trim so it works with rock rails, and still appears stock:
http://www.rocklizardfabrications.com/i ... s_05kj.htm
I'm not personally familiar with the boulder bars, but I would assume they are similar to mine, except the main bar is different in length. Call the guys at AllJ and find out what the actual difference is. My 02-04 sliders would work on the newer KJ's, because they mount exactly the same, but the wouldn't extended toward the wheel wells as much as the appropriate rails.