Ok, last night when I put the screen on, I layed one big piece over teh grill and tried to put the insert back in the grill. This is the way you DONT do it. It is way to hard to put back together and put way to much pressure on the grill after you put it back on the jeep.
The correct way to do it is to cut individual pieces of screen for each slot,(7 Slots, hehe) and make sure they overlap each other. I wish I would of gotten pics, but I get alittle to excited when im doing stuff like this and forget. This works out alot better and doesnt put as much stress on the grill.
They need to be bigger than this. Those were test sections.

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LOST KJ'S
Where are you going???
Current Jeep: 2004 Jeep Liberty
-Atlantic Blue
-Air Ride Rear Suspension ; OME/Rustys Lift ; Powertrax Locker ; Moog Lower Ball-Joints ; 245/70/16 Yokohama Geolander A/T-S's on MOABS ; Flowmaster 50 SUV
Lost #007082
http://www.cardomain.com/id/jeepjeepster