Jeepjeepster wrote:
You cannt just adjust the chain. Tcase must be opened up to do that..
Could just be normal noise. Its normal to hear a roar when the jeep is in 4wd pt or fulltime. We have 3 jeeps and they all do it.
If its a different type of noise then you may have a different problem.. The nv242 has been used for years.. Its a fairly stout unit and should last along time if taken care of..

I would have to agree....I have seen very few problems with the 24x family of cases. In the last 10+years I have only seen 1 chain loose enough to be a problem....Only time I have had to replace bearings are on ones that have been run dry/very loow on lube....And I have been inside many for SYE installs.
It is hard to say FOR SURE, without hearing/seeing it, but I would bet you are just hearing normal drivetrain noise....But it is worth it to check you driveline cv's/ujoints. Also check the front and rear output of the case for excessive play....it will wiggle a little, but should not be much.
On a side note. Working in various 4x4 shops, I always noticed more vehicles brought in for "noises" during the winter. When the weather gets cold, people keep the windows up and seem hear more noises. And it is the only time people use 4wd on the street in parttime rigs....